double production roll forming machine

The reasons why some profiles are not suitable for the 2 in 1 double production roll forming machine
The drywall channel partition joist roll forming machine, As the machine C stud and U track channel roll forming machine are popular in 2016 year. For example, the 50 C channel and 50 U channel, the 75 C channel and the 75 U channel, the 100 C channel and 100 U channel profile machines. They can be designed as one separate machine, and double production 2 in 1 machines. The double production 2 in 1 machines are very popular in 2016.

2 in 1 double production roll forming machine 1
For the ceiling channel roll forming machine too, the double production 2 in 1 machines are popular too. For example, the 60×27 ,27×28 profile machine. It can be deigned as the separate machines, and can be designed as one machine with one shaft with 2 sets of molds and the double production machine lines.
Below are some pictures of the double production lines:

Z purlin roll forming machine

Z purlin roll forming machine
Z purlin are made from hot/cold rolled steel strips,and straightened,hole punched,cut to length,and roll formed by z purlin roll forming machine. Through changing, this product line can make the change of different size of z purlin,This change for shape and sizes of z purlin can be realized by automatic purlin machine, also can be realized by manual type which are change the size by replace the sleeves.
Z purlin roll forming machine
Z purlin roll forming machine consists of uncoiling system,straightening system,hole punching system,shearing system,roll forming system,products support table,hydraulic system,automatic controlling system,and so on. It’s a high efficiency equipment of making purlin,which is suitable for current enterprises.
Z purlin roll forming machine 1
Z purlin machine pictures for reference:
How to change the sizes:
Z purlin roll forming machine1
Z purlin machine can produce different sizes of profile as you want,realized by replace the sleeves by hand(as the picture),one time to change the sleeves need take about two hours.
The advantage of this purlin machine: highly cost effective and the price is favorable.
We are professional manufacture for the c z purlin roll forming machine sinze 1996,purlin machine has been a very matured and hot sale product in our company, we shipped it to many countries. For our roll forming purlin machine, we use the quality enough high hardness material for the shaft and rollers, with the standard craft for the shaft and roller, and strong cast steel frame instead of the steel, maked our machine more strong and longlife use.
Here are standard drawing of C Z purlin:
We can custom made the machine according to customer’s requiment.

Semi automatic C Z purlin roll forming machine

Semi automatic C Z purlin roll forming machine

The semi automatic c z purlin roll forming machine can produce different sizes C Z purlin profiles by simple semi automatic adjust,no need to replace the forming rollers, it takes automatic control during production process.The machine can automatically finished punching,cutting and roll forming. The whole line mainly consists of uncoiler and its base, coil sheet flattening equipment, C & Z shape forming system, punching equipment, post-cutting equipment,, hydraulic station, and controlling system.

The semi automatic c z purlin roll forming machine consist of sheet guiding, levelling, hydraulic punching, hydraulic cutting device, roll forming machine, PLC control system, hydraulic station.
The full production line take a gear motor and frequency control, so the running speed,length fixed and position control is accurate.
The semi automatic c z purlin roll forming machine have good looking appearance, and high working efficient.The max running speed and reach to 20m/min.
C Z purlin roll forming machine

C Z Purlin mainly use hot roll steel strip or hot dip galvanized steel strip at thickness 1.5~3.0 mm. it is roll formed by C or Z shape roll forming machine
Semi automatic C Z purlin roll forming machine1

Working Flow
Decoiling the coils—→Sheet Guiding —→Coil Strip Leveling—→Roll Forming—→Punching for horizontal hole —→Measure Length —→ Cutting the Panel—→Panels to the Supporter.
working process of C Z purlin roll forming machine 1

U guide roll forming machine

U guide roll forming machine
Description:
The u guide made by the u guide cold roll forming machinery.
The u guide connect with the roller shutter door slat,to provide the roller shutter door slip up and down!
We can produce all types u guide roll forming machine. We can custom made the roll forming machine according to customer’s requirement.
We use the enough high quality material for the machine production to ensure our machine more stonger and long life use!

u-guide-roll-forming-machine1

Here the machine pictures for you reference:
Finished product of u guide:

u-guide-roll-forming-machine
The component of u guide roll forming machine:

u-guide-roll-forming-machine01

3T Manual De-coiler :
Usage:Support the raw material and open the raw material and help the raw material into the machine.
Supporting Weight:3T
Inner diameter:450-550mm
Raw material feeding:
Usage:It is used to level the steel coil and guide the coil into the forming machine system.

Main forming machine (Pictures are just for your reference):
Usage:In order to protect the products shape and precision ,we take use of the welded frame structure.Chain drive transmission.(From The first roller station to the last roller station, the up and down use the chain drive transmission.)
Voltage:380v,50hz,3ph
1Shaft & roller material:45#steel
Shaft diameter:60 mm
2.Forming stations:16 stations
3.Chain transmission
4.Forming speed:8-15 m/min
5.Main motor:7.5 KW

The cutting system(The machine pictures just be for reference):
Feature: work stable, Speed and size precision
Operating: PLC control, automatically
1.Hydraulic cutting
2. Blade material :Cr12steel quenching treatment 60-62℃
3.Cutting system:Best quality hydraulic driving, automatically cutting after forming, without deformation and with Operations Security.

Hydraulic stations:
working principle :Hydraulic stations is controlled by the gear Controlled by the gear oil pump。The hydraulic oil into the oil box, and after start the oil pump, the knives start work.
power:4kw
Hydraulic oil:46#
Including:hydraulic box, hydraulic oil pump, two hydraulic tube, and two set of solenoid valve.

Electric system
PLC control system, we will take Datal Different with normal machine, PLC programmed will add cutting and punching control parameters.

The counter
Usage:used to measured the length
The products receiving table
working principle :Made by the steel welding and it is convenient for the products receiving.

The advantages and disadvantages of different decoilers

We can produce different types of decoilers for you, we are professional manufacturer of the decoilers, we have produce the decoilers for more than 17 year. Our decoiler quality is very good and we can design and produce the decoiler for you as your personal requirements. So if you have the demand of the different decoilers you can let me know.

Normally the decoilers are used for the cold roll forming machines, some used for the roof tile roll forming machines and some used for the purlin roll forming machines and keel roll forming machines. The function of the decoiler is to support the steel coils and to feed the material to the forming machines.

There are manual decoilers and hydraulic decoilers, the hydraulic decoilers have more functions than the manual decoilers, the hydraulic decoiler is electric transmission and hydraulic expansion, and at the same time the price is higher. Normally the manual decoiler is enough for the production, because it is cheaper, this will save a lot of money for the buyer.

Normally the decoiler for the roof tile roll forming machine is 5 tons loading capacity and the purlin roll forming machine is 3 tons loading capacity, and for some keel roll forming machines, 1.5 ton loading capacity is enough. Our decoiler are customized, so if you want to buy one decoiler, you just let me know where you want to use this decoiler and the detail requirements of the decoiler you demand, then we will design and produce the decoiler for you.

5 tons manual decoiler:
5-tons-manual-decoiler1

 

5 tons hydraulic decoiler:

5 ton hydraulic decoiler

10 tons decoiler with a carry car:

10 ton hydraulic decoiler

High speed and high accurancy C bracing roll forming machine

High speed and high accurancy C bracing roll forming machine

C-sections have equal flanges and may be used in single spans and unlapped continuous spans in multi-bay buildings. Their freestanding stable shape allows easy handling and storage and is easily adapted for use in small and medium sized buildings as structural framework. There is a drawing profile of c bracing roll forming machine for your check.

c bracing machine
These are some drawing profiles and finished product pics:

high-speed-and-high-accuracy-c-bracing-roll-forming-machine-1
According to these requirements, we advise you a machine as following:

C bracing roll forming machine
This machine, we use gear box as the transmission way. Gear box can increase production speed and accurancy.
We can reach 50meters per minite, if you need punch holes, then our production speed can reach to 30meters.
Here is a picture of gear box transmission way:

gear box transmission way
Main other parameters of c bracing roll forming machine:
2) Machine frame: memorial arch frame
3) roller material: GCr15MoV quenching treatment 58-60°
4) Steps of rollers:14 steps
5) Shaft material: 45# steel with tempering
6) Shaft diameter: 70mm
7) Working speed: 0-50m/min
The following is each part pictures for your reference.

Purlins are quite popular these days and are available in different shapes and sizes, most commonly use as C purlins and Z purlins.
Our Purlin forming machine, which can produce both C and Z in the same machine, only change one hour to change between C and Z.

Metal coil door frame roll forming machine

Metal coil door frame roll forming machine
Steel door frame machine is a good choice for strength and durability, the finished product of this machine is of the highest quality and high strength, offering a high level of security,
These are some drawing profiles and finished production pictures:

metal-coil-door-frame-roll-forming-machine
Hydraulic Punching hole, angle & forming in one production line with Computer Control System. Spot welding free, each corner has been pre-cut with a 45 mitre, giving a accurate fit
There is a simple of drawing profiles for your reference:

metal-coil-door-frame-roll-forming-machine-1
Here is one picture of finished product:

metal-coil-door-frame-roll-forming-machine-2
According to this information, we advice you a machine as following:

metal-coil-door-frame-roll-forming-machine-4
main parameters of this machine:
1) Machine frame: middle plate frame
2) roller material: GCr15MoV quenching treatment 58-60°
3) Main motor power: 11kw.
4) Hydraulic power: 4KW.
3) Voltage: 380v,50Hz,3 phase
4) Cutting blade: Cr12mov quenching treatment 58-62°.
5) Cutting tolerance: +/- 1.0mm, 45degree cutting system.
6) Drive: Chain, 1.5inch.
7) Roller material: Gcr15 quenching treatment 58-62°.
8) Shaft material: 45# steel .
9) Shaft diameter: 70mm.
10) Roll station: 22 groups
11) Raw material: 0.6-1.2mm.
12) Working speed: 5-10m/min.
13) Length Tolerance: ±1.5mm
14) Weight of machine: about 7ton
15) Size of machine: About 9500×1800×1700mm L x W x H

Shutter door slat roll forming machine

Shutter door slat roll forming machine
Description:
The door slat made by the shutter door slat cold roll forming machinery.
The roller shutter door being connected by the shutter door slats.We can produce all types shutter slat roll forming machine. We can custom made the slat roll forming machine according to customer’s requirement.
Our shutter slat roll forming machine use the Pillar stand frame, can produce differenct door slats in one roll forming machine,realized by change the moulds.

shutter-door-slat-roll-forming-machine

Here the machine pictures for you reference:
Finished product of door slat:

shutter-door-slat-roll-forming-machine-1
The component of shutter slat roll forming machine:

3T Manual De-coiler :
Usage:Support the raw material and open the raw material and help the raw material into the machine.
Supporting Weight:3T
Inner diameter:450-550mm

shutter-door-slat-roll-forming-machine-3
Raw material feeding:
Usage:It is used to level the steel coil and guide the coil into the forming machine system.

Main forming machine (Pictures are just for your reference):
a.Number of forming steps: 12 stations
b. Shaft material: 45# steel with quenched
treatment, precision machined,
The diameter: ¢50mm
c. Roller material: bearing steel with
quenched treatment
d. Transport: by gear
e. Forming speed: 5-10m/min
f.Motor:4kw
g.Voltage:380v, 50Hz,3 phase
h. Structure: independent stand
i.Size of machine:4.5m *0.8m *1.2m
j.weight:2.6T

shutter-door-slat-roll-forming-machine-2

The cutting system(The machine pictures just be for reference):
The material of blade: Cr12Mov, Hardening HRC 58-62℃
Length Tolerance:3m±1.5mm

Hydraulic stations:
Hydraulic motor Power: 3kw
Hydraulic oil: 46#
Hydraulic pressure : 12Mpa
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And two sets of electromagnetism valves.

shutter-door-slat-roll-forming-machine-4

Door channel roll forming machine

Door channel roll forming machine
Description:
The door channel made by the door channel cold roll forming machinery.
The door channel connect with the roller shutter door slat,to provide the roller shutter door slip up and down!
We can produce all types door channel roll forming machine. We can custom made the roll forming machine according to customer’s requirement.
Here the machine pictures for you reference:

door-channel-roll-forming-machine
Finished product of door channel:
The component of door channel roll forming machine:

door-channel-roll-forming-machine-1

3T Manual De-coiler :
Usage:Support the raw material and open the raw material and help the raw material into the machine.
Supporting Weight:3T
Inner diameter:450-550mm
Raw material feeding:
Usage:It is used to level the steel coil and guide the coil into the forming machine system.

door-channel-roll-forming-machine-2

Main forming machine (Pictures are just for your reference):
Usage:In order to protect the products shape and precision ,we take use of the welded frame structure.Chain drive transmission.(From The first roller station to the last roller station, the up and down use the chain drive transmission.)
Voltage:380v,50hz,3ph
1Shaft & roller material:45#steel
Shaft diameter:60 mm
2.Forming stations:16 stations
3.Chain transmission
4.Forming speed:8-15 m/min
5.Main motor:7.5 KW
The cutting system(The machine pictures just be for reference):
Feature: work stable, Speed and size precision
Operating: PLC control, automatically
1.Hydraulic cutting
2. Blade material :Cr12steel quenching treatment 60-62℃
3.Cutting system:Best quality hydraulic driving, automatically cutting after forming, without deformation and with Operations Security.

door-channel-roll-forming-machine-4

Hydraulic stations:
working principle :Hydraulic stations is controlled by the gear Controlled by the gear oil pump。The hydraulic oil into the oil box, and after start the oil pump, the knives start work.
power:4kw
Hydraulic oil:46#
Including:hydraulic box, hydraulic oil pump, two hydraulic tube, and two set of solenoid valve.

door-channel-roll-forming-machine-3

Shutter door roll forming machine

Shutter door roll forming machine
Shutter door is made by slats connected together,widely used in business door,garage door,shopping mall,hospital,it has many features,auch as esay,and fast, very convenience.Shutter door roll forming machine is our hot sales machines.We have exported shutter door roll forming machine to many countries. Our shutter door machine can produce different size of shutter slats,realized by change the molds,not only can save the cost, but also save the space.

shutter-door-roll-forming-machine
1.Basic technical parameters of material
Thickness:0.8-1.2mm
Coil weight:Galvanized steel
2.finished product
3.Main technical specification of equipments
3.1 Decoiler
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system.
a. Coil inner diameter: 450-550mm
b. Coil max width: 300mm
c. Max carrying capacity: 3000kg
3.2Entry leveling

shutter-door-roll-forming-machine-2
This part will level coil to make sure it is neat clean and straight.
3.3roll forming machine
a. Number of forming steps: 12 stations
b. Shaft material: 45# steel with quenched treatment, precision machined,The diameter: ¢50mm
c. Roller material: Gcr15 with
quenched treatment
d. Transport: by gear
e. Forming speed: 5-15m/min f.Motor:4kw
g.Voltage: 380V 50Hz 3 Phase
h. Structure: independent stand
i.Size of machine:4.5m *1.2m *1.4m
j.weight:3.6T

shutter-door-roll-forming-machine-1
3.4Shearing system
The material of blade: Cr12Mov, Hardening HRC 58-62℃
Length Tolerance:±1.0mm