Highway Guardrail Roll Forming Machine

Highway Guardrail Roll Forming Machine

Highway Guardrail Roll Forming Machine can Produce a variety of guard rails which is Mostly used in high way Road. Produced guard rails are all in high quality, Durability, Long lasting Life and they are also easy to be installed. One production Machine can produce products of a wide range of specifications, so you will surely get Profile a lot.

Highway Guardrail Roll Forming Machine
D coiler 10 ton cap.
Punching press 100 tone
Entry Gate with
Roll Forming Line with 16 station , 8 Gear Boxes & 15 H.P. electrical.
Control Panel semi auto
Cutting Unit (Hydro.)
Technical Specifications
Maximum sheet width that can be formed : 850 mm
Maximum sheet thickness in CRCA Strips that can be formed : 5 mm(M.S.)
Horizontal distance between shafts : 500mm
Number of forming stations : 16 nos.
Vertical station : 12 nos.
Total HP for Line : 23
Speed of the machine : 3 to 4 mt/minit
Size of machine : 8500 x 1600 x 1000 mm
Mandrel Uncoiler
Coil weight : 10MT Max
Coil width : 400 MM
Coil bore : 850 MM min, 1100 MM max dia.
Mandrel movement : Hydro.
Back Tension : Manually adjusted

highway guardrail
Punching press
100 tone Hydro. press
5 HP
Oil tank 150 liter
Entry Gate
Entry gate will be provided for movement of sheet to roll former.
Main Base
The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.
Mill stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Quotation-L purlin Roll Forming Machine

Quotation-L purlin Roll Forming Machine

This L purlin roll forming machine is fast changeable type. It need not change the cutting mould and need not adjust the spacer bush. Changing the size, is full automatic. This is the new type of L purlin machine. It can change the size fast, easy to operate. L purline adopt high strength steel plate and shaped after cold forming, it has wall thickness homogeneous, size and dimension can be adjusted, big compression strength ect characteristics. L steel purlin machine, also known as c-beam machine, the type L payments mechanism of the L purline finished product has a good bending compression performance, straightness is good, completely automatic fixed-length cutting, automatic punching, high automation, quick and convenient installation Products can be used as the main body of large and medium-sized industrial and civil building load-bearing structure, such as workshops, warehouses, engine library, hangar, exhibition halls, theaters, stadiums, bazaars, mounted metope roofing load-bearing load and support.This machine is mainly composed of passive feeding frame, feeding frame base, feed import platform, leveling device, molding host, punching device, cutting device, hydraulic station, computer control cabinet and so on several parts.

Trapezoid Roll Forming Machine
Manual un-coiler System
Loading capacity: 5T
Uncoiling width: 300mm
Inner diameter: 450-550mm
Entry Beach
Usage: Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the
function of locate angle iron
Main Roll Forming System
1).Number of forming steps:7stations
2)Shaft material:45# steel Outer diameter:60mm
3). Roller Material:Cr12MoV
4).Transport: by gear
5).Forming speed:8m/min
6).Motor:7.5kw
7).Voltage:380v,50Hz,3 phase
8)Roller fixer : Guide column
9)Frame : middle plate welded
10)Memorial arch frame type
11)Frame thickness:25mm

Furring Roll Forming Machine

Furring Roll Forming Machine

For the Furring Roll Forming Machine, Because the different size and shape between those three drawings, we will design one machine with three moulds . Meanwhile we will design three different mould to confirm the different R degree. Whats more, we will design the machine with memorial arch frame. It will easy adjust and change the mould for customer.
For other side, to confirm the machine strong enough to hold on 2.5mm thick black iron material, we will process Gcr12 mov for the rolls and blade, and we also use the differential gear for transmission.
Thickness: 2.5mm
Material: Black iron
The unit of size is millimeter.

Furring Roll Forming Machine

 

1.Processing flow diagram of machine

Manual decoiler→ Feeding material into machine →Roll forming machine →Hydraulic cutting → Finished Products

Processing flow diagram of machine
3. Technical parameters

Configurations manual decoiler, main machine of roll forming, cutting part, electric motor,hydraulic station,Delta PLC control system, run out table
Material Raw material Black iron
Thickness 2.5mm
Material hardness: 550 MPA—350 MPA
Manualdecoiler Inner Diameter:450-550mm Expand by manual
Max Coil width:300mm
Capacity: 3T
Main Formingmachine Forming steps 12stations
Shaft diameter 60mm
Design type middle plate welded,Memorial arch frame type
Frame thickness 25mm
roller material GCr12MoV
shaft material 45# steel with tempering
Work speed 5-15m/min
Transport Differential gear
Power of main machine 15 kw
Hydrauliccutting

system

Power supply Hydraulic station
Blade mould material GCr12MoV
no distorting or wasting. High level safety factor.
Hydraulicsystem Hydraulic oil 46#
Power 5.5kw
Cutting length As required
No distorting or wasting. High level safety factor.
Control Device control By PLC
PLC language English and Chinese (or as required)
Screen Touch screen
Function Automatic length and quantity measurement
 

Other

Spare part

Weight About 9 ton
Dimension 6800*1800*1400mm  L*W*H
Main body color As you need
Voltage 380V/50HZ3Phase(as customer’s request)
Spare cutting blade One piece per drawing
Fuse 2 pieces
Relay 2 pieces
Travel switch 2 pieces
Solenoid valve 1 pieces
Terms of payment 1.Terms of payment: 30%T/T ,Balance to be paid before shipping after inspection.2.Deliver time: 45 working days.
Warranty and Training 1. Warranty: Support the technology all the life. And the machine broken becauseof quality, we can change the broken part for free within one year.

2. Training: If you come to our factory,we can teach you for free.

If you need technician go foreign, the buyer need pay the cost for visa, hotel,

ticket, food and others, and buyer need pay the technician USD50/day for salary.

There need one technician. Training time will be one week.

Furring Roll Forming Machine

 

We also have Double sizes high speed omega channel roll forming machine You also can contact us with Email  roofingmachine@zhongtuocn.com

 

 

Trapezoid Roll Forming Machine

Trapezoid Roll Forming Machine

We are among the leading names in industry, engaged in Producing an exclusive range of Trapezoid Roll Forming Machine. We have developed our machine as per the industry standards. Owing to their easy manufacturing process, excellent performance and effective solutions, these machines are widely appreciated.

Trapezoid Roll Forming Machine
D coiler 5 ton cap.
Entry Gate with
Roll Forming Line with 18 stations, 10 H.P. electrical.
Control Panel semi auto
Cutting Unit (Hydro.)

Technical Specifications
Maximum sheet width that can be formed : 1250 mm
Maximum sheet thickness in CRCA Strips that can be formed : 1.2 mm
Horizontal distance between shafts : 500mm
Number of forming stations : 16 nos.
Total HP for Line : 8
Speed of the machine : 10 -14 mt / mint
Size of machine : 9500 x 1700 x 1100 mm

Mandrel Uncoiler
Coil weight : 5 MT Max
Coil width : 1250 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted

PRE ENGINEERED BUILDING (PEB)

PRE ENGINEERED BUILDING (PEB)

Pre Engineered Building (PEB) is designed by JSEP a supplier and manufacturer using the best suited inventory of raw materials avaliable from all sources and manufacturing methods that can efficiently satisfy a wide range of structural and aesthetic design requirements under one roof.

Pre Engineered Building

The primary framing structure of a pre engineered building is an assembly of I-shaped members, often referred as I-beams. In pre engineered buildings, the I beams used are usually formed by welding together steel plates to form the I section. The I beams are then field-assembled (e.g. bolted connections) to form the entire frame of the pre engineered building. The taper framing members (varing in web depth) according to local loading effects are also manufacture JSEP under the guidance of skilled technical staff. Larger plate dimensions are used in areas of higher load effects.

DSC00605

Structural Components

The primary framing also includes trusses, columns and beams, etc. The secondary structures like Z and C shaped members are manufactured out of cold rolled material to support the primary members. Secondary structural framing also refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.

The pre engineered buildings can be adapted to suit a wide variety of structural applications, the greatest economy will be realized when utilizing standard details.

PRE ENGINEERED BUILDING (PEB)

Pre Engineering Building Advantages

Lesser time involved in project completion
Single source responsibility
Scope of wide clear spans
Saves construction cost and time
Faster delivery and installation
Provide aesthetic look
Low maintenance

Channel Forming Machines

Channel Forming Machines

We manufacture high quality of Channel Forming Machines. The profiles which is manufactured using advanced process. It consists of the flock, adhesive and surface treatment unit. Our in house design unit helps effectively in the keeping client requirement in mind.

channel forming machine
Working flow:
Decoiling → Feeding & Guiding → Roll forming → Cutting → Output the finished production

20160611213306_77750
Component
– Light steel framing machine device

– Hydraulic device

– Computer control device

– Manual decoiler

– Sample stacker

Installation and training:

a.If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also
train your workers/technician face to face.

b.Without visiting, we will send you user manual and video to teach you to install and operate.

c.If buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary
things.

 

C Section Purlin Forming Machine

C Section Purlin Forming Machine

Keeping in mind the diverse requirements of our clients we are involved in offering a wide range of Hidden Roof Roll Forming Machine. We Offered this products are highly reckoned among our clients due to their perfect finish and hassle free performance. These are used for producing which can be used in villas, theatres and many more places. Apart from this, these can be availed at industry leading prices.

C-Purlines-roll-forming-machines-3
Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 55mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

Z Purlin roll forming machine

Z Purlin roll forming machine

We are engaged in providing a wide array of  Z Purlin Machine that is prepared using exceptional grade raw material and the state-of-the-art machinery in tune with the set international standards. The offered machine is thoroughly examined against various parameters under the stern vigilance of our adroit professionals to ensure the optimum quality. In addition to this, this machine is available in various specifications in order to meet diverse demands of our clients.

Z Purlin roll forming machine

Technical Specifications

Maximum sheet width that can be formed : 450mm

Maximum sheet thickness in CRCA Strips that can be formed : 2 mm(M.S.)

Horizontal distance between shafts : 400mm

Number of forming stations : 14 nos.

Vertical station : 12 nos.

Total HP for Line : 16

Speed of the machine : 4mt/minit

Size of machine : 6300 x 1200 x 1000 mm

Z Purlin roll forming machine

Mandrel Uncoiler

Coil weight : 2 MT Max

Coil width : 400 MM

Coil bore : 450 MM min, 510 MM max dia

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Punching press

20 tone power press

2 nos. 3 HP

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Drywall roll Forming Machine

Drywall roll Forming Machine

Drywall roll Forming Machine is a vertical member in the light frame construction techniques called balloon framing and platform framing of a building’s wall. Drywall stud roll forming machine is the essential for its production.

Nearlly all the light keel connection accessories are made by punching machine. Those production lines are composed by decoiler, coil feeder and punching machine. Here are some types of light keel connection accessory pictures for your reference.

Entry Gate with
Roll Forming Line with 9 station , 1 Gear Boxes & 5 H.P. electrical.
Control Panel semi auto

drywall roll forming machine

Cutting Unit

Technical Specifications : (Plate body)
Maximum sheet width that can be formed : 600 mm
Maximum sheet thickness in G I Strips that can be formed : 1 mm
Vertical distance between shafts : 100 mm
Horizontal distance between shafts : 190 mm
Number of forming stations : 9 nos.
Vertical station : 7 nos.
Total HP for Line : 5 (ABB)
Speed of the machine : 4mt/minute
Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiler

Coil weight : 2 MT Max
Coil width : 600 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

The more drywall roll forming machine information you can visit our main website.

Our email  roofingmachine@zhongtuocn.com

Shutter doors machine

Shutter doors machine

Shutter door forming machine is to produce rolling doors of major equipment, galvanized steel or different colors of color steel or aluminum as raw materials village, products colored steel plate gate brilliant color, do not fade, do not rust, fire cut off, not easily deformed, high strength aluminum alloy doors than 3 times.

shutter doors machine
Product Features:
1. The device uses a high level of automatic control software, production information management.
2. The entire unit automation control system uses a highly integrated network, automation systems and better performance.
3. Has the operation, maintenance, service and commissioning of machinery, molds advantages of easy replacement.
4. The quick and easy installation, can be quickly mounted on the flange, followed by nailing can.

shutter door roll forming machine
Applications:
The device is suitable for commercial facade, warehouses and supermarkets, garages, shopping malls, industrial enterprises and other public places or homes, especially in the larger openings, inconvenience to local ground installation door body, easy to play, fast open role.

If you want to know shutter door roll forming machine you can contact us with email  roofingmachine@zhongtuocn.com