CU track channel roll forming machine

C U track channel roll forming machine

The CU track channel roll forming machine and the L angle roll forming machine and the Omega channel roll forming machines are finished. The customer order 4 sets of the machines and machines are all with the high speed servo transmission.
Below are the pictures of the finished machines for the customer:
The 4 sets machines customer ordered is in December, and we finished the machine in early January on time. The customer required other special requirements for the machines as below:
1 Wire protection cover
2 Protection plastic plate
3 The grove adjusting with or without
4 The lubricating oil adding system on the machine raw material feeding mouth.
5 The logo punching system
And we finished above details as customers required.

C U track channel roll forming machine

Customer will reach China next Friday to visit our factory to check the machines running again. We will take some new pictures and some machine running videos for you, kindly keep on reading our website, we will update new information.

Steel building is a metal structure fabricated with steel for the internal support and for exterior cladding, as opposed tosteel framed buildings which generally use other materials for floors, walls, and external envelope. Steel buildings are used for a variety of purposes including storage, work spaces and living accommodation. They are classified into specific types depending on how they are used.

Automatic C Stud Roll Forming Machine

Automatic C stud roll forming machine
Roll forming machine, C purlin roll forming machine, C shape roll forming machine, C stud roll forming machine, fully automatic roll forming machine

Automatic C stud roll forming machine Advantage
The C stud roll forming machine can produce different sizes in the same machine by input data in PLC, it is easy to operate and is accurate.

1. Automatic C stud roll forming machine Working Flow:
De-coiler->Feeding Guiding —>Leveling —–>punching——>Roller Forming ——->Hydraulic Cutting —–>Output Tables

2.Automatic C stud roll forming machine  Techical Parameter

A…Decoiler
Inner diameter of the coil is 450-550mm
Outside diameter coil is 1500mm
Coil width: 600mm
Coil load: 1.5T

B. Forming device:
Material thickness: 1-3mm
Roller stands: 13
Shaft material: 45# steel outer diameter 80mm
Roller material: 45# steel
Main power: 15kw
Driven type: Chain 2”

C. Punching device
Adopted with 3 independent 4 pillar hydraulic punches.
Length for Punch Table: 6 m
Motor for Hydraulic Punch: 5.5 kw
Hole-Punching Modular: 3 Pics

D. Hydraulic cutting device:
Blade ans mold material: G12 ateel with quenched treated 60-62
Power: 5.5kw
Advanced hydraulic drive, automatic cutting after forming, no distorting or wasting, high level safety
Factor.

E. Controlling system:
Taiwan Taida touch screen
PLC: Panasonic
Automatic length measurement
Automatic quantity measurement
Computer is used to control length and quantity. Machine will automatically cut to length and stop
When required quantity is achieved.
The lenght inaccuracy can be amened easily.

High speed and high accurancy C bracing roll forming machine

High speed and high accurancy C bracing roll forming machine

C-sections have equal flanges and may be used in single spans and unlapped continuous spans in multi-bay buildings. Their freestanding stable shape allows easy handling and storage and is easily adapted for use in small and medium sized buildings as structural framework. There is a drawing profile of c bracing roll forming machine for your check.

c bracing machine
These are some drawing profiles and finished product pics:

high-speed-and-high-accuracy-c-bracing-roll-forming-machine-1
According to these requirements, we advise you a machine as following:

C bracing roll forming machine
This machine, we use gear box as the transmission way. Gear box can increase production speed and accurancy.
We can reach 50meters per minite, if you need punch holes, then our production speed can reach to 30meters.
Here is a picture of gear box transmission way:

gear box transmission way
Main other parameters of c bracing roll forming machine:
2) Machine frame: memorial arch frame
3) roller material: GCr15MoV quenching treatment 58-60°
4) Steps of rollers:14 steps
5) Shaft material: 45# steel with tempering
6) Shaft diameter: 70mm
7) Working speed: 0-50m/min
The following is each part pictures for your reference.

Purlins are quite popular these days and are available in different shapes and sizes, most commonly use as C purlins and Z purlins.
Our Purlin forming machine, which can produce both C and Z in the same machine, only change one hour to change between C and Z.

Steel Purlin Roll Forming Machine

C,Z&M shape purlins are made from hot/cold rolled steel strips,and straightened,hole punched,cot to length,and roll formed by WLFM series steel purlin roll forming machine,Through changing spacing sleeves,the machine can change different types/sizes of purlin.

Steel Purlin Roll Forming Machine
WLPF series steel purlin roll forming machine consists of uncoiling system,straightening systems,hole punching system,shearing system,roll forming system,products support table,hydraulic system,automatic controlling system,and so on. our company has dozens of profile models for this series roll forming machine. We can design different kinds of profile and fittings for purlin machine, as per customers’requirements.

Steel Purlin Roll Forming Machine
Working Flow
Uncoiling-Sheet Guiding-Straightening&Leveling-Hole Punching-Measuring Length&Shearing -Roll Forming-Sheet to Support Table

Steel Purlin Roll Forming Machine
Main Technical Parameters

Model WLPF
Profile C purline Z purline
(mm) 100-250
Material Type steel strip
Thickness 1.5-3.0
Yield Stress 230-300
Max.Forming Speed 10-16
Roller Material Bearing steel
Roller driven type Chain transmission
Controller PLC
Operation Touch screen and button
Hydraulic system pressure 20
Hydraulic station motor power 5.5
Main motor power(kw) 18.5-22
Total power 24-27.5
Total weight about 10000

Automatic C80-300C steel machine equipment

Automatic C80-300C steel machine equipment

1. Automatic C80-300C steel machine equipment configuration:
One arm coil discharge rack units, bearing 4T;
Wrap one set type inlet feed guide wheels automatically adjust the width according to the width of the material, automatic alignment;
Feed leveling one set;
CNC hydraulic punching one set, automatic control horizontal and vertical pitch;
One set of hydraulic shears, automatic cut to length;
Forming host, one (hydraulic transmission), according to the part of the C-beam size requirements automatically adjust pressure mold;
PLC computer control system of one set, touch screen;
One set of hydraulic station;
Finished tray feeder three months;
One set of random tools;
user’s Guide.

Automatic C80-300C steel machine equipment
2. Automatic C80-300C steel machine equipment technical parameters:
1. Size: 8000 * 1700 * 1650
2. Weight: 9T
3. Motor Power: 22kw
4. forming passes: 14 +5 Road Shaping
5. Roll speed: low speed 8m / min, speed 16m / min, high speed 25m / min
6. Effective Width: C80 x40-C300 x90mm
7. Roll Thickness: 1.2-3.0mm
8. Tolerance: ± 2mm
9. Roll Material: tool steel Gcr15, CNC machining after heat treatment to the hardness of 58-60, finishing / plating
10. Spindle material: 40Cr quenching 280-320HB, after finishing CNC
11. Cut System: Hydraulic shearing device
12. The molding material Scissors: Cr12MoV
13. The production of materials: Material Q235-Q345,
14. Machine Paint Colors: Blue

Automatic C80-300C steel machine equipment

3. Automatic C80-300C steel purposes:
Purlins, subject and medium-sized industrial civil buildings by the force structures, such as steel buildings, factories, warehouses, exhibition halls, theaters, stadiums, fairs trellis roof load and load-bearing wall flat support

4. Automatic C80-300C steel machine equipment Features:

Computer controlled, automatic change type, without manual exchange, C60-300 just one minute you can easily change any type, to achieve what you need to change the product type specifications into spout automatic adjustment, hydraulic punching automatic control horizontal and vertical pitch, cut to length, precision accuracy, pressure-type speed, no bell, every minute of the board 25-30m / min, saving labor costs, Increase productivity

If you wan to know more information about the 80-300 Broken C Purlines roll forming machine you can contact us with email  :  roofingmachine@zhongtuocn.com

MCB Channel Roll Forming Machine

MCB Channel Roll Forming Machine

De coiler 1 ton cap.
Entry Gate with
Roll Forming Line with 9 station , 1 Gear Boxes & 2 H.P. electrical.
Control Panel semi auto
Cutting Unit
Technical Specifications : (Plate body)
Maximum sheet width that can be formed : 55mm
Maximum sheet thickness in CRCA Strips that can be formed : 1 mm
Vertical distance between shafts : 80 mm
Horizontal distance between shafts : 175mm
Number of forming stations : 9 nos.
Vertical station : 7 nos.
Total HP for Line : 3(ABB)
Speed of the machine : 4mt/minute
Size of machine : 1600 x 800 x 1100 mm
Mandrel Uncoiler
Coil weight : 1 MT Max
Coil width : 90 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted

Trapezoid Roll Forming Machine
Entry Gate
Entry gate will be provided for movement of sheet to roll former.
Main Base
The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.
Mill stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.
Roll shafts
The roll shafts dia. 40mm will be manufactured from quality steel and will be keyed to locate tooling.

IMG_0059
Drive
The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 2 HP motor
Tooling
One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.
Cutting Unit
Hydro. press 10 tone

Furring Roll Forming Machine

Furring Roll Forming Machine

For the Furring Roll Forming Machine, Because the different size and shape between those three drawings, we will design one machine with three moulds . Meanwhile we will design three different mould to confirm the different R degree. Whats more, we will design the machine with memorial arch frame. It will easy adjust and change the mould for customer.
For other side, to confirm the machine strong enough to hold on 2.5mm thick black iron material, we will process Gcr12 mov for the rolls and blade, and we also use the differential gear for transmission.
Thickness: 2.5mm
Material: Black iron
The unit of size is millimeter.

Furring Roll Forming Machine

 

1.Processing flow diagram of machine

Manual decoiler→ Feeding material into machine →Roll forming machine →Hydraulic cutting → Finished Products

Processing flow diagram of machine
3. Technical parameters

Configurations manual decoiler, main machine of roll forming, cutting part, electric motor,hydraulic station,Delta PLC control system, run out table
Material Raw material Black iron
Thickness 2.5mm
Material hardness: 550 MPA—350 MPA
Manualdecoiler Inner Diameter:450-550mm Expand by manual
Max Coil width:300mm
Capacity: 3T
Main Formingmachine Forming steps 12stations
Shaft diameter 60mm
Design type middle plate welded,Memorial arch frame type
Frame thickness 25mm
roller material GCr12MoV
shaft material 45# steel with tempering
Work speed 5-15m/min
Transport Differential gear
Power of main machine 15 kw
Hydrauliccutting

system

Power supply Hydraulic station
Blade mould material GCr12MoV
no distorting or wasting. High level safety factor.
Hydraulicsystem Hydraulic oil 46#
Power 5.5kw
Cutting length As required
No distorting or wasting. High level safety factor.
Control Device control By PLC
PLC language English and Chinese (or as required)
Screen Touch screen
Function Automatic length and quantity measurement
 

Other

Spare part

Weight About 9 ton
Dimension 6800*1800*1400mm  L*W*H
Main body color As you need
Voltage 380V/50HZ3Phase(as customer’s request)
Spare cutting blade One piece per drawing
Fuse 2 pieces
Relay 2 pieces
Travel switch 2 pieces
Solenoid valve 1 pieces
Terms of payment 1.Terms of payment: 30%T/T ,Balance to be paid before shipping after inspection.2.Deliver time: 45 working days.
Warranty and Training 1. Warranty: Support the technology all the life. And the machine broken becauseof quality, we can change the broken part for free within one year.

2. Training: If you come to our factory,we can teach you for free.

If you need technician go foreign, the buyer need pay the cost for visa, hotel,

ticket, food and others, and buyer need pay the technician USD50/day for salary.

There need one technician. Training time will be one week.

Furring Roll Forming Machine

 

We also have Double sizes high speed omega channel roll forming machine You also can contact us with Email  roofingmachine@zhongtuocn.com

 

 

C Section Purlin Forming Machine

C Section Purlin Forming Machine

Keeping in mind the diverse requirements of our clients we are involved in offering a wide range of Hidden Roof Roll Forming Machine. We Offered this products are highly reckoned among our clients due to their perfect finish and hassle free performance. These are used for producing which can be used in villas, theatres and many more places. Apart from this, these can be availed at industry leading prices.

C-Purlines-roll-forming-machines-3
Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 55mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

Drywall roll Forming Machine

Drywall roll Forming Machine

Drywall roll Forming Machine is a vertical member in the light frame construction techniques called balloon framing and platform framing of a building’s wall. Drywall stud roll forming machine is the essential for its production.

Nearlly all the light keel connection accessories are made by punching machine. Those production lines are composed by decoiler, coil feeder and punching machine. Here are some types of light keel connection accessory pictures for your reference.

Entry Gate with
Roll Forming Line with 9 station , 1 Gear Boxes & 5 H.P. electrical.
Control Panel semi auto

drywall roll forming machine

Cutting Unit

Technical Specifications : (Plate body)
Maximum sheet width that can be formed : 600 mm
Maximum sheet thickness in G I Strips that can be formed : 1 mm
Vertical distance between shafts : 100 mm
Horizontal distance between shafts : 190 mm
Number of forming stations : 9 nos.
Vertical station : 7 nos.
Total HP for Line : 5 (ABB)
Speed of the machine : 4mt/minute
Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiler

Coil weight : 2 MT Max
Coil width : 600 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

The more drywall roll forming machine information you can visit our main website.

Our email  roofingmachine@zhongtuocn.com