Keel steel roll forming machine

Keel steel roll forming machine with a small dimension, easy to transport. The speed can be up to 60m/min. With the transmission, so the working will be more stable. We can also supply the customized machines. The finished products are widely used in decoration, interior decoration, etc.

Take some drawing profile of keel steel

keel/truss keel

Process Flow of Keel Steel Roll Forming Machine

Uncoiler —- Feeding — Leveling —Roll Forming  — Punching — Cutting — Run Out Table

Parameters of keel steel roll forming machine

Size: 5500х1200х1400Weight t: 2.4 tons

Voltage:380V/50HZ3Phase(as customer’s request)

Roller fixer : Guide column

Frame : Memorial arch frame type

Frame thickness:25mm

Drive mode: gear

Material of rollers: GCr12MoV

Material of shafts: 45# steel with tempering

Diameter of shafts: φ50mm

Number of rollers :12 rollers

Main power: 7.5kw
Cycloidal planetary gear speed reducer

keel/truss steel roll forming machine

Advantages and features:

1) Installation is quick: the light weight composite panels, installation and splicing can be arbitrarily cutting characteristics, determine its simple installation, can greatly improve efficiency, save construction period.

2) High strength: high strength steel for the substrate (tensile tensile strength 5600KG / CM) coupled with the most advanced design and roll forming, with excellent structural properties.

If you want to know more detail information about the keel/truss steel roll forming machine, please feel free to contact with us at any time. We also have other roll forming machines, you can contact with us directly if you have the requirements.

CU light steel profile forming machine

This CU light steel profile forming machine can produce C stud and u track for walls and truss framing. This kind of machine is mainly composed of uncoiler and its base, coil sheet guiding and adjusting device, roll forming system, punching system (optional), hydraulic post cutting system , PLC control system and run out table. For the machine, there are more details information in the followings.

CU light steel profileCU light steel profile forming machine

The advantage of CU light steel profile forming machine

1. Safety
The sliding safety covers equipped by each roll forming machine for light steel purlin can disengage the machine when it is opened. Besides that, emergency stop switches are located at each end.
2. speed and efficiency
The light steel profile machine has high precision because of its newly engineered servo driven punch.
As the fastest machine on the market, its normal speed is 25m per minute.

The parameters of the CU light steel profile forming machine

Size: 5500х1200х1400Weight t: 4.8 tons

Voltage:380V/50HZ3Phase(as customer’s request)

Roller fixer : Guide column

Frame : Memorial arch frame type

Frame thickness:25mm

Drive mode: gear

Material of rollers: GCr12MoV

Material of shafts: 45# steel with tempering

Diameter of shafts: φ50mm

Number of rollers :12 rollers and 16 rollers station

Main power: 7.5kw for each line
Cycloidal planetary gear speed reducer

A video of CU light steel profile forming machine

Metal stud and track making machine

In modern buildings, people tend to use steel because steel is lightweight, recyclable, costs less money and time, compared to traditional clays, stones or bricks. Most of building materials are made of steel, and most of these steel building materials are manufactured by roll forming machines, one of which is metal stud and track forming machine that has been designed for the continuous and automatic production of metal c stud and u tracks applied for both exterior and partition walls in both individual and industrial buildings.

metal stud and trackstud and track

Metal c stud and u tracks are great inventions in steel building projects, and that makes drywall stud and track roll forming machine, or even all the lightweight or light gauge steel frame roll forming machine highly popular in the international.  A drywall stud and track roll forming machine usually consists of manual decoiler, a feeding guide unit, a punching tool, a roll forming unit, a cutting unit, a transimission unit, a hydraulic unit, a control unit, and runout tables. Under PLC control system, this drywall stud and track roll forming machine fully automatically produces 4-6 metal c studs or u tracks out of galvanized steel of 0.4-0.6 mm thickness from punching, roll forming and cutting.

stud and track forming machinemetal stud and track making machine

Technical parameters of the metal stud and track making machine

1, Forming steps 10 rollers

2, Shaft diameter 40 mm

3 ,Middle Plate Structural

4,Roller material GCr12MoV quenching treatment 58-60°

5 ,Shaft material 40Cr steel

6 ,Work speed 0-25 meters/min

7, Gear transmission

8, Hydraulic

9,Cutting tolerance ±1mm

10,Cutter Gcr12 Gcr12

11,Working pressure 40MPA

A video of the machine for your reference

Metal stud furring channel roll forming machine

The metal stud furring channel roll forming machine has been designed for the manufacturing of hat shaped furring channels. And the hat shaped furring channels used to build lightweight or light gauge steel buildings.

Being one of the roll forming machines for the production of lightweight or light gauge steel frames, a stud furring channel roll forming machine or hat channel roll forming machine produces metal furring channels or hat channels continuously and automatically from galvanized steel of 0.4-1.0mm thickness as main components of steel roof trusses on lightweight or light gauge buildings.

meta stud furring channelhat shaped furring channel

On a heavy gauge metal or steel structural building, people always use C steel purlins or Z steel purlins to build the steel frames and roof trusses, while Metal furring channels or roof channels climb to the top of components lists for roof trusses of lightweight or light gauge steel frames.

The metal furring channels or hat channels are produced from thin galvanized steel (0.4-1.0mm thickness) by roll forming machines and a metal furring channel or hat channel roll forming machine, like other lightweight or light gauge steel frame roll forming machines, generally consists of a manual decoiler, a feeding unit, an embossing rolling tool, a roll forming unit, a cutting unit, a transmission system, a cutting unit, a hydraulic oil pump, a PLC control system and runout tables.

The followings are some brief information about the metal stud furring channel roll forming machine

Roll station: 14 stations

Motor power: 3+3 kw

Productivity: 0.-25 m/min

De-coiler capacity:1.5 Tons

PLC brand: Delta or customized

Cutting type: automatic hydraulic

Hole &LOGO is available

metal stud furring channel roll forming machine

We also can customize the metal stud furring channel roll forming machine, please feel free to contact with us.

Metal c stud used in drywall

Metal c stud is  used as the vertical support in drywall, available in a range of widths, lengths and thicknesses depending upon the walls requirements for strength, height, impact resistance and sound insulation. Many people prefer to use it because it has so many features.

Features of metal c stud

1, its own lighter weight. metal c stud is a lightweight material.
2, excellent fire performance.
3. The construction efficiency is high.
4, the structure is safe and reliable.
5, good impact resistance.
6, good seismic performance.
7, can improve the insulation, sound insulation effect and indoor utilization.

metal c stud50x32mmmetal c stud

Paramaters of metal c stud making machine

Machine size:3800х1200х1400
Weight of main part: 3 tons
Roller fixer : Guide column
Memorial arch frame type
Frame thickness:25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ40mm
Number of rollers : 10 rollers
Main power: 3kw

metal c stud machine

Contact us

We will provide you the 24/7 service, so if you have any requirements, please feel free to contact with us.

Email: roofingmachine@zhongtuocn.com

Whatsapp: +8615127755788 and +8613733275488

Wall Angle Bead Profile Roll Forming Machine

Wall angle bead profile roll forming machine can used to produce angle beads in batch. It is fully automatic. We can control the angle beads length through the PLC controller. If you need the training, we can arrange our engineers to teach you.

There is a machine of wall angle bead profile roll forming machine.

wall angle bead profile roll forming machine

For the wall angle bead, you can know more information in the followings.

The features of metal wall angle bead

1. The metal corner wall angle bead is made of high quality galvanized material on both sides to prevent aging, corrosion and fire, and effectively prevent rust.
2. The precise acute angle dimension design of the metal corner strips avoids the concentrated stress when the corners are impacted, and evenly distributes the external forces to the peripheral edges, effectively protecting the sunken corners from damage.
3. Two types of metal corner strips, punching and expansion, not only facilitate nailing but also make the gypsum board or other adhesive materials in the corner strips more firm.
4. The construction of metal corner strip corners does not rely on wood strips. Primary plasterers can also make perfect corner lines, shorten construction time, and effectively reduce construction costs.

The usage of wall angle bead

The wall angle bead can form a straight edge on the ridgeline of the plasterwork to resist cracking or cracking, and protect and reinforce the most vulnerable part of the stucco. The net wing can be firmly anchored into the plaster on either side of the ridgeline. The full depth of the mud. The corner net is very important for stucco decoration because the corners of the stucco are most likely to be damaged during construction and completion of use, and it can save a lot of time because of its easy construction.

Light steel keel forming machine production line

Light steel keel  forming machine production line could be used to make the metal stud and track in batch fully automatic. And for our factroy, we want to stay competitive in the stud and track industry, you need to be able to manufacture and supply the accessory components that complement your other framing component products. Zhongtuo offers a single roll forming line which can produce all of these products – and with the Option of Rapid Change rafting to assist with fast roll tooling changeovers.
profile of Light steel keel forming machine

More details of light steel kell roll forming machine production line:

1. Main Machine:

Size: 5500*1200*1400Weight t: 4.8 tons

Voltage:380V/50HZ3Phase(as customer’s request)

Roller fixer : Guide columnFrame : middle plate welded

Memorial arch frame typeFrame thickness:25mm

Drive mode: gearMaterial of rollers: GCr12MoV

Material of shafts: 45# steel with tempering

Diameter of shafts: φ50mm Number of rollers :12 rollers

Main power: 7.5kw                  Cycloidal planetary gear speed reducer

2. Punching hole and punching logo

This part will help you press your company logo on the finished products.

Power: hydraulic

3. Shearing machine

Material of blades: Gcr12 quenched

Power supply : hydraulic power

Frame : Pillar style with rack & pinion system

Stroke switch :  non-contact photoelectric switch

We will give 9 pieces of cutting balde for you to change to fix those different drawing profiles.

4. Hydraulic Station

The Hydraulic motor Power: 5.5kw

And Hydraulic oil: 46#

Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And three sets: one is for punching hole; one is for printing words and one for cutting.  Sets of electromagnetism valves.

5. Electric Control System

Feature:

1. Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.

2.Other electric element are Delta

3. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.

Pictures of light steel keel  framing machine production line:

light steel keel forming machine

steel keel forming machine

This machine can help you make various sizes seel keels, so it is convenient for you to produce. We guarantee the machine quality and provide 24 hours technical support. If you have the questions about installation and usage, please feel free to send us email or give us a call.

We also have other roll formaing machines for constrction, such as furring channel machine. If you want these machines, feel free to let us know.

T Grid Roll Forming Machine

For meeting with the different requirements from customers, we also manufacture the smaller roll forming machine—-light keel roll forming machine. And the T grid roll forming machine is one type light keel roll forming machine. T grid product is the main material of the ceiling, so there is a large needs for the machine. T grid roll forming machine allows you to make main T grid and cross T grid. Each type and each size need one set of roll forming machine.

There are two types for your reference. One is fully automatic T grid roll forming machine with punching holes done by machine itself and the other is half automatic machine, you need to the punching end, holes by hand separately.

Here is the application for the T gird: the main T and cross T combined together to load the gypsum board. The main T need make holes in some place so that the cross T can inset the main T product.

T grid roll forming machine

 

There are two pictures about the T grid roll forming machine, please check. If you have the requirements, please contact us. We will provide you the professional solution.

 

Australia Popular Stud Track Roll Forming Machine

Australia Popular Stud Track Roll Forming Machine

Technical Data of stud track roll forming machine

1. Material thickness: 0.6-1.5mm galvanized coil
2. Decoiler weight: 3 ton manual
3. Rolling speed: 10-12m/min
4. Roller stations: About 13 stations
5. Roller material: GCr15 steel with quenching
6. Shaft material: No. 45 steel diameter 75mm shaft
7. Main motor power: 5.5Kw
8. Hydraulic cutting power: 5.5Kw
9. Cutting material: Cr12 with quench treatment, hardness 58-62
10. Electric source: 440V, 60Hz, 3 Phase
11. Machine weight: 3Tons
12. Way of drive: One inch single chain


Technical process

Decoiler— feeding with guide— rolforming—cutting—products collecting

Assembly and commissioning

Our engineer will visit buyer’s workshop for intall, commission and training. The customer should ensure the pre-installation being carried out appropriately. The buyer pays the round-trip air tickets, local cost in buyer’s workshop; Buyer has to pay USD 100 per day, per engineer.
Warranty
12 months warranty, starting from the date of the successful installation and commissioning of the equipment.

Machine Composition
 3 ton passive de-coiler 1 set
main roll forming machine 1 set
PLC control box 1 unit
 hydraulic station 1 unit
outer table 2 units

If you could send your detailed requirements to us, we can know how to make the quotation ans send it to you.

seamless gutter machine

Seamless gutter machine

Gutters are a vital part of your homes’ exterior as it channels rainwater away from your home. By directing the water in a controlled manner, gutters minimize or eliminate flooding and standing water around the foundation, and keep the rain from splashing and staining the outer wall. Seamless guttter is used widely. I will show you more details about the seamless gutter machine.
1.water gutter machine
2.operation is easy
3.running is steady and reliable
4.new purlin machine
5.fast changing mould
roduct Description
The chart of process flow:
Decoilingactive feedingroll formingmeasuring lengthcutting to lengthproduct to stand
Main equipment:
Decoiler, main forming machine, hydraulic cutting, product stand, hydraulic systerm, electric systerm

seamless gutter machine

Processing Material Colored steel plate, galvanized plate, or aluminium plate
Thickness of sheet Processing thickness of plate: 0.3–0.8MM
Equipment operation Automatically
Voltage According to customer’s request
Material width 12m
Productivity 8-15m/min
Material of Rollers 45# steel, surface hard chromium plating.
Material of shafts 45# steel, with heat treatment and surface is being hard chromed
Diameter of shafts 80mm
Number of rollers 16-18rollers
Total Power 4KW+4KW
Working accuracy 10m±2mm
Roller fixer Wall Board
Frame 300H steel
Cutting System Hydraulic mould Cutting
Operating language Chinese, English, Russian
PLC Brand Delta, Mitsubishi,Siemens,Panasonic
Packing In nude, with waterproof cloth and stow-wood
The computer controlled cabinet is packed with waterproof cloth and box.