Stud and Track Roll Forming Machine

One of the most common building and construction materials is the steel stud and track.  The machine that is used to form these steel studs and track is the “Stud and Track Roll Forming Machine”. Stud and track roll forming machine could be used to make single stud, single track or combined track and stud by one machine. The sizes could be customized according to customer requirements. So if you have some needs about the stud and track roll forming machine, we will try our best to satisfied you.

Steel stud and track systems offer practical and economical solutions for screw fixing plasterboard to internal, non-load bearing partitions, fire and acoustic rated walls, stairwells, bulkheads and corridor ceilings.

And there are some pictures of  stud and track roll forming machine you can reference:

stud and track roll forming machine profile of stud and track

 

The Stud and track roll forming machine is composed by the following elements: Decoiler, leveling beach, roll forming machine, shearing system, punching unit and runout table.

Option Accessories

Many installations operate at very high speeds. For stud and track roll forming it’s common to reach line speeds of 500fpm or more.  As the forming machine discharges the stud at a high speed material handling equipment is required to stack and package the steel sticks in to bundles. Automated conveyor systems such as the following are typically required.

  • Stacker
  • Bundler
  • Wrapper

Corner Bead Roll Forming Machine

Corner Bead Machine is also called wall angle roll forming machine, it could be used together with concrete to make the wall angle more beautiful and stiff. This corner bead roll forming machine can make the perfect corner bead in batch with high speed. In addition, we made the machine according to your requirements.

wall angle L angle

 

Different with other rolling forming machines, this one needs more independent pressing machine to punch the holes on the corner bead. Here is some information of the pressing machine.

Pressure of high-speed stamping presses 25T

punching holes machine

Here are the main machine parameters of corner bead roll forming machine for your reference:

1).Roller station:9 stations
2).Shaft material:45# steel
Outer diameter:40mm
Roller material: Cr12MoV
3).Transport:Gear reduction motor and Gear Driving
4).Forming Speed: 12-20m/min
5)Cutting Model:Hydraulic tracking cutting
6)Length Measurement:counter
7).Motor:3kw
8)Operation Model:Button + Touch Screen
9).Size of Machine: 3mx1.2mx1.5m
10).Voltage:415v,
11)Test Material: Q235

punching holes of wall angle machine

There are many types of corner beads for your reference, the making process is same like the above one:

corner bead roll forming machine

If you need to know more information, please contact us at any time.

50/70/100 Light keel Roll Forming Machine

50/70/100 light keel roll forming machine is the combined light keel rolling forming machine. It belongs to all in one machine, which means by this one machine, you can make 50 channel, 70 channel and 100 channel. But when adjusting, you need to know how to adjust the spacer. For the 50/70/100 light keel, here are some drawing profiles for your reference:

drawing profile of light keel

Here are the real pictures of 50/70/100 light keel: 50-75-100 light keel

50/70/100 Light keel roll forming machine:

50-75-100-light kell roll forming machine

Here are machine parameters for your reference:

1.Manual decoiler

1).Material coil inner diameter: 500mm-600mm

2).Max coil width: 600mm

3).Carrying capacity: 1500kg

2.

1).Shaft material:45# steel,outer diameter:50mm
2). Roller material:GCR12Mov
3).Number of forming steps:11steps
4).Main electrical machinery power: 5.5 KW
5).Forming speed: 25m/min
6).Transport:by gear
7).Voltage: 380v 50hz 3phase or customize

Sometimes maybe you need to punch logo or holes on the finished products, please refer to the following pictures:

punching holes

Hydraulic shearing:

1).Hydraulic cutter

2).Blade and mold material: Cr12 steel with quenched treated 60-62℃

3).Cutting system: advanced hydraulic drive, automatic cutting after forming,no distorting or wasting,high level safety factor,will not stop the machine to ensure the speed of cutting.

 

 

 

For this machine, if you want to know more video and more details, please contact cnzt002@zhongtuocn.com. Or contact me by whattsapp 008615127755788.

Light weight c purlin roll forming machine

Characteristic
This roll forming machine is fully automatic for manufacturing C or Z purlin which can be used for steel frame of factory buildings. Punching and cutting are completed at the same time. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.
Rollforming process: uncoiler, rollforming, cut to length. (punching also can be added if needed.)
Fully Automatic Control System.
Easy operation: Key in the length and quantity on the control panel.
One year warranty.
we also can do a custom roll forming machine, i.e. We can design the machine according to your specification and profile drawing.
One roll forming machine only can produce one profile. The following profile drawing are some examples for your reference.

light-weight-c-purlin-roll-forming-machine
Composition of machine line
Single head uncoiler
Roll forming main machine
Hydraulic cutting system with automatic Cut-To-Length
Control panel

light-weight-c-purlin-roll-forming-machine-1

Specification
SHEET THICKNESS 2.0 ~ 4.0 mm
FORMING SPEED 13 ~ 20 m / per minute
ROLLER SHAFT DIAS φ70 mm
ROLLER STATIONS 12 ~ 18
MOTOR OUTPUT 25 ~ 40 HP
LENGTH x WIDTH L 8 ~ 12 M W 1.4M
SINGLE HEAD UNCOILER 3 ~ 5 Ton
Profile samples

light-weight-c-purlin-roll-forming-machine-2

Quotation-L purlin Roll Forming Machine

Quotation-L purlin Roll Forming Machine

This L purlin roll forming machine is fast changeable type. It need not change the cutting mould and need not adjust the spacer bush. Changing the size, is full automatic. This is the new type of L purlin machine. It can change the size fast, easy to operate. L purline adopt high strength steel plate and shaped after cold forming, it has wall thickness homogeneous, size and dimension can be adjusted, big compression strength ect characteristics. L steel purlin machine, also known as c-beam machine, the type L payments mechanism of the L purline finished product has a good bending compression performance, straightness is good, completely automatic fixed-length cutting, automatic punching, high automation, quick and convenient installation Products can be used as the main body of large and medium-sized industrial and civil building load-bearing structure, such as workshops, warehouses, engine library, hangar, exhibition halls, theaters, stadiums, bazaars, mounted metope roofing load-bearing load and support.This machine is mainly composed of passive feeding frame, feeding frame base, feed import platform, leveling device, molding host, punching device, cutting device, hydraulic station, computer control cabinet and so on several parts.

Trapezoid Roll Forming Machine
Manual un-coiler System
Loading capacity: 5T
Uncoiling width: 300mm
Inner diameter: 450-550mm
Entry Beach
Usage: Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the
function of locate angle iron
Main Roll Forming System
1).Number of forming steps:7stations
2)Shaft material:45# steel Outer diameter:60mm
3). Roller Material:Cr12MoV
4).Transport: by gear
5).Forming speed:8m/min
6).Motor:7.5kw
7).Voltage:380v,50Hz,3 phase
8)Roller fixer : Guide column
9)Frame : middle plate welded
10)Memorial arch frame type
11)Frame thickness:25mm

Kinds of light steel keel

Kinds of light steel keel

By use of light steel keel ceiling keel and have cut off the keel, according to the section form a V-type, C-type, T-type, L type, U-shaped keel.
Metal frame marker sequence is: product name, code, cross-sectional shape, width, height, plate thickness and standard number. Such as the cross-sectional shape of a “C” type, width 50mm, height 15mm, thickness of 1.5mm steel ceiling keel mark: building with light steel keel.
Appearance quality light steel keel shape to be smooth, clear edges and corners, burrs and deformation influential incision allowed to use. Not allowed to have galvanized layer from the skin, from the tumor, loss and other defects. For corrosion, damage, dark spots, pitting and other defects, the detection method should be required to comply with the requirements of Table 2-81. Appearance quality inspection, should be under the bright light conditions at 0.5m from the product, perform a visual inspection. Galvanized metal frame surface should be rust, which sided galvanized capacity: Excellence for not less than 120g / m * m

light steel keel
Paint keel
Paint keel is manufactured of galvanized sheet fireproof, durable. Place the use of economic structure, the special connection method, a combination of loading and unloading. Convenient, save time, simple construction. Keel surface is used in galvanized steel, through paint handling.
The difference between light steel keel paint keel light steel keel is generally not coated surface treatment, the production of coatings (galvanized), and paint keel did paint surface, generally divided black and white, depending on design requirements roasted few other colors, mainly because most of the paint used in the Ming keel keel, paint the exposed part is to ensure that if the rust does not affect the appearance.

Paint keel
Next frame keel
Plane series, series of grooves, the grooves stereo series. Dark keel frame: flat series
Paint keel flat overall effect is good, clean lines, elegant appearance. Paint keel safe, sturdy and beautiful, suitable for supporting the construction of various mineral wool ceiling, aluminum box ceiling, calcium silicate boards. Light weight, high strength, waterproof, fire, earthquake, noise, sound and other effects, but also has a short construction period, the advantages of simple construction, is a new ceiling decoration materials, widely used in shopping malls, hospitals, banks, hotels, factories , terminals and so on.

Next frame keel
Keel cut off the main specifications into Q50, Q75 and Q100.
Main specifications into the ceiling joists D38, D45, D50 and D60.

If you need the light steel keel you mabe can know some light steel keel machine,you also can contact us with Email  roofingmachine@zhongtuocn.com

We have light steel keel roll forming machine this machine is high speed ,we also have fully automatic flat T roll forming machine.

 

Ceiling light steel keel machine

Ceiling light steel keel machine

Ceiling light steel keel machine as a building material, is now very popular, use it renovated ceiling stylish, personalized and safe. Strut channels resulting in product demand, which is light steel keel machine born on the application.
Light steel keel machine main technical parameters
1. Size: 4000 * 800 * 1500mm
2. Forming Rows: 12 molding
3. Roller material: 45 # steel temperature quenching from finishing
4. Motor power: 2.2kw 3 with planetary cycloid reducer
5. Productivity: 10-17m / min
6. Control means: equipped with automatic computer control system, to complete forming, cutting, feeding and other steps on their own
7. Unit comprising: forming host, a feeder, a shearing device, a catcher, a control cabinet.

Light steel keel machine
Ceiling light steel keel machine as a building material, is now very popular, use it renovated ceiling stylish, personalized and safe. Strut channels resulting in product demand, which is light steel keel machine born on the application.
Light steel keel machine is a strip of material, by continuous cold roll forming. Production of complex cross-section profiles (products: light steel keel, paint keel, keel card, all kinds of construction profiles, steel, steel-lined door profiles, high-speed Hulan, etc.) and based on customer requirements planning, manufacturing different specifications of cold-formed , paint unit equipment.
In the light steel keel machine before starting operations check up after the machine during operation, must be strictly controlled during operation, the temperature of the machine and operating conditions, is not an unstable situation, is not a grinding machine is not there will be a strong voice, if it exists, would hurry down to check, in the light steel keel machine running for some time and used for a period of time to perform routine lubrication and hygiene, and ensure clean operation of the machine light of its aging parts must be promptly replaced.

If you have the High speed light keel roll forming machine  and Trangular light keel machine 

You also can contact us with email   roofingmachine@zhongtuocn.com

 

Light steel keel machine equipment

Light steel keel machine equipment

Strut channels keel machine equipment consists of the following equipment components: hydraulic uncoiler, five roll leveler shear welder servo feeder length measurement, utility hydraulic punching machine roll forming machine flying shear, out-feed conveyor cooling rack system, electrical system and other
A detailed description:
Light steel keel machine production of light steel keel paint keel compared with its surface, painted surface will not do some processing, but also in the appearance of the structure can be designed to produce a V-type, C-type, T-type, L-shaped keel. Our machine can produce light steel keel keel cut to specification Q50, Q75 and Q100, the main specifications into the ceiling joists D38, D45, D50 and D60. On its appearance process requirements produced by the keel shape to be smooth, clear edges and corners, the incision is not residual burrs or deformation of the surface of the galvanized layer requirements are not allowed to emerge from the skin, from tumors and other defects, ensure that the products of the keel shape beautiful, and to be precise specifications.
Strut channels keel machine equipment consists of the following equipment components: hydraulic uncoiler, five roll leveler shear welder servo feeder length measurement, utility hydraulic punching machine roll forming machine flying shear, out-feed conveyor cooling rack system, electrical system, and the like.
Light-steel-keel-machine-equipment

Strut channels keel machine equipment has the following characteristics:
1. Process ancestors: The line produced by a continuous roll after roll forming cut length is determined to intercept parts forming the shape rule length cut indeed divisive good. Shaped workpieces good appearance and high strength.
2. high productivity: the line only 2-3 people to do gymnastics, do gymnastics simple low labor intensity of the production line speed is 0-20 m / min stepless adjustable, general operating speed: 14- bender -16 m / min.
3. High reliability: The line hydraulic, pneumatic, electrical system components are imported secondary inferior good element performance stable and reliable process parameters combination of master material hot rolled steel sheet.

If you want to know more production as half automatic flat T bar roll forming machine  and Z purline roll forming machine 

You also can contact us with email  roofingmachine@zhongtuocn.com

angle keel roll forming machine

Angle keel roll forming machine
Angle keel roll forming machine equipment consists of: discharge machine, the guide frame, forming the host, correction means, length cutting portion, receiving station, consisting of electrical control and so on. Bed as steel weldments. And for tempering, eliminate stress, avoid deformation of the fuselage.

A detailed description:
Triangle keel machine performance parameters
1. Unit rolling capacity: Wide ≤150mm, sheet thickness 0.6-2.0mm
2. Production speed: 6-13 m / min
3. The total installed capacity: about 5.5kw
4. Production area: 15 meters long, 2.5 meters wide X
Triangle keel machine is a strip of material, by continuous cold roll forming, producing complex cross-section profiles (products: light steel keel, paint keel, keel card, all kinds of construction profiles, steel, steel-lined door profiles, speed Hulan, etc.) and different specifications of cold-formed, paint unit equipment, PLC control.
Angle keel roll forming machine equipment consists of: discharge machine, the guide frame, forming the host, correction means, length cutting portion, receiving station, consisting of electrical control and so on.
I produced the triangular keel machine has the following advantages:
1. Device control PLC control, set up the system in normal production multiple security.
2. Bed as steel weldments. And for tempering, eliminate stress, avoid deformation of the fuselage.
3. The molded cast iron frame structure, and by tempering. Strong high, long service life.
4. The roller shaft material is 40Cr, and after quenching, hardness of HB280.
5. The mold material is GCr15, quenching, hardness: HRC56-62 ℃.
6. The transmission structure for the gearbox, each molding frame has a gear box, can ensure that equipment over time, high-intensity running, and long service life.

We also have high spend light keel roll forming machin and trangular light kell machine

Quotation-60*27-28*27 Light Keel Roll Forming Machine

60*27-28*27 Light Keel Roll Forming Machine is something like combined type light keel machine. By this one machine, you can make 60x27mm stud, 27x28mm track and others. All those three elements is quite important for drywall building. When you need to start drywall work project, I feel this one machine is enough for you.

The machine can process material: GI  and others               Material thickness:  0.4—0.8mm
Material hardness: 550 MPA—350 MPA                                  Formed width: 28/60mm
Forming speed: 20m/min

Here are some drawing profile for your reference:

1

The machine is composed by the following elements: decoiler, leveling beach, roll forming machine, shearing and punching system and the runout table. The machine is fully automatic and controlled by PLC. So you can control machine working speed, shearing length and accuracy.

Here are the machine elements details for your reference:

Decoiler:

Usage: It is used to support the steel coil and uncoil it in a turntable way. Passive uncoil pulled by roll forming system
Loading capacity: 1.5T       Uncoiling width: 300mm       Inner diameter: 450-550mm

Entry Beach

Usage: Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate board.

Main Roll Forming System

Feature : Ensure stability , precision and lifetime.
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission( the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating , heat treatment and galvanization treatment . The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Length of the main part: about 3000х1000х1400
Weight of main part: 3 tons
Voltage : 380V/50HZ3Phase (as customer’s request)
Roller fixer : Guide column
Frame : middle plate welded
Memorial arch frame type
Frame thickness:25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ40mm
Number of rollers : 10 rollers
Main power: 3kw
Cycloidal planetary gear speed reducer)
Double working lines on the machine to finish the two profiles. Change the feeding unit to make another profile, the cutting head can move left and right by hand!

Shearing Mechanism

Feature : Ensure stability, precision and cutting speed
Function : Automatic cutting controlled by PLC
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Material of blades: Gcr12MoV quenched
Power supply : hydraulic power
Frame : Pillar style with rack & pinion system
Stroke switch :  non-contact photoelectric switch
Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine.

Here is the each part picture of machine for your reference:

purline

For this machine, if you want to know more information, please contact me at any time or sending us an email to cnzt002@zhongtuocn.com