Deck Channel Roll Forming Machine

Deck Channel Roll Forming Machine

Our Deck Channel Roll Forming Machine are offered As per your requirement. our company has achieve great success in providing customer Services from all over the world with exilant machines featuring high technical content, optimized composition, reliable performance and easy operation. We are committed to providing quility machines for all customers with dedicated after-sales services.
D coiler 5 ton cap.
Entry Gate with
Roll Forming Line with 18 station , 10 H.P. electrical.
Control Panel semi auto
Cutting Unit (Hydro.)

drywall roll forming machine
Technical Specifications
Maximum sheet width that can be formed : 1450 mm
Maximum sheet thickness in CRCA Strips that can be formed : 0.5 mm
Horizontal distance between shafts : 500mm
Number of forming stations : 18 nos.
Total HP for Line : 15
Speed of the machine : 10 -14 mt / minute
Size of machine : 9500 x 1700 x 1100 mm
Mandrel Uncoiler
Coil weight : 5 MT Max
Coil width : 1450 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted
Entry Gate
Entry gate will be provided for movement of sheet to roll former.
Main Base
The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.
Mill stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

U Channel Roll Forming Machine

U Channel Roll Forming Machine

Main Base
The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.
Mill stands (Station)
The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

shutter doors machine

De coiler 1 ton cap.
Entry Gate with
Roll Forming Line with 9 station , 1 Gear Boxes & 2 H.P. electrical.
Control Panel semi auto
Cutting Unit
Technical Specifications : (Plate body)
Maximum sheet width that can be formed : 55mm
Maximum sheet thickness in CRCA Strips that can be formed : 1 mm
Vertical distance between shafts : 80 mm
Horizontal distance between shafts : 175mm
Number of forming stations : 9 nos.
Vertical station : 7 nos.
Total HP for Line : 3(ABB)
Speed of the machine : 4mt/minute
Size of machine : 1600 x 800 x 1100 mm
Mandrel Uncoiler
Coil weight : 1 MT Max
Coil width : 90 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted
Entry Gate
Entry gate will be provided for movement of sheet to roll former.

Some key points in the summer maintenance of light steel keel equipment

Some key points in the summer maintenance of light steel keel equipment

Light steel keel equipment is a kind of cold roll forming equipment, which is used in the production of light steel keel, baking paint keel, keel cassette and various building materials machine is necessary for modern construction industry a machine. In the rainy summer, we have been in that light steel keel equipment how to damp proof, rust proof, in fact, in addition to moisture-proof rust proof, in equipment maintenance and several other points, today we together for everyone to list out, hope you in the normal use of equipment when some attention.

IMG_20151027_162625

1, in order to avoid equipment failure, we must be in the operation of the process must be strictly in accordance with the normal process;
2, non designated personnel is strictly prohibited operation of light steel keel equipment, must be done away from the machine.
3, in order to reduce light steel keel equipment mechanical parts wear rate, we in the boot before should control the lubrication chart timing, fixed-point, quantitative to machinery and lubricating oil and the lubricating oil must is clean and free of impurities;
4, for the triangle belt, handle, knob, button to check whether the regular damage, if serious wear and tear, and should be promptly replaced by;
5, switch, insurance, handle and so on to regular inspection and repair, to ensure the normal use;
6, 10 minutes before work every day, machine tools need to be cleaned and lubricated;
7, regular replacement of filling motor bearing lubrication oil overflow, and the electrical inspection is often carried out to exclude unreliable safety factors.
In short, if we want to make their own light steel keel equipment or other cold bending forming equipment for longer time, higher efficiency, less trouble, it is best to follow the above points to do maintenance work.

Cold roll forming steel equipment in automobile shipbuilding industry

Cold roll forming steel equipment in automobile shipbuilding industry

The cold bending machine processing has its own processing and manufacturing workshop, with strong mechanical processing and assembly capacity. Advanced technology and strict style of work and ensure the quality of equipment quality. Technology and quality in line with European, similar equipment in Taiwan, but the price is only the same kind of equipment is 1 / 2-1 / 5.
We can produce the products of the roller and the equipment as specified in the following standards:
(1) China National Standard: GB/T13793 GB3640 GB/T3091
(2) British Standard: BS4568 BS1387
(3) American Standard: ASTMa53
(4) German standard: DIN2440
(5) profiles for various types of containers and roll and equipment for cold roll forming
(6) can also be designed and manufactured according to customer requirements and other non – standard sections of the roller and equipment factory

201406192354463147
Is a set of scientific research, development and production for the manufacture of various small and medium-sized enterprises. Specialized in the design, development and manufacture of high-frequency welded pipe mill, cold roll forming unit, unit of light steel keel, keel of the lacquer that bake unit and supporting roller mould. The key technology of complete sets of welded pipe unit has the international leading level, big, small high-frequency straight seam welded pipe mill and square and special-shaped pipe unit. We present the development of cold-formed profiles have: light steel keel, keel of the lacquer that bake, doors and windows profiles, profile automotive, steel and wood furniture profiles, color profiles, stainless steel foil profile, cable bridge, highway guardrail steel structural shapes, construction steel profiles and various profiles of.

If you want to know more information about the metal rolling machine you can contact us with email  roofingmachine@zhongtuocn.com

Trapezoid Roll Forming Machine

Trapezoid Roll Forming Machine

We are among the leading names in industry, engaged in Producing an exclusive range of Trapezoid Roll Forming Machine. We have developed our machine as per the industry standards. Owing to their easy manufacturing process, excellent performance and effective solutions, these machines are widely appreciated.

Trapezoid Roll Forming Machine
D coiler 5 ton cap.
Entry Gate with
Roll Forming Line with 18 stations, 10 H.P. electrical.
Control Panel semi auto
Cutting Unit (Hydro.)

Technical Specifications
Maximum sheet width that can be formed : 1250 mm
Maximum sheet thickness in CRCA Strips that can be formed : 1.2 mm
Horizontal distance between shafts : 500mm
Number of forming stations : 16 nos.
Total HP for Line : 8
Speed of the machine : 10 -14 mt / mint
Size of machine : 9500 x 1700 x 1100 mm

Mandrel Uncoiler
Coil weight : 5 MT Max
Coil width : 1250 MM
Coil bore : 450 MM min, 510 MM max dia.
Mandrel movement : Manually adjusted
Back Tension : Manually adjusted

PRE ENGINEERED BUILDING (PEB)

PRE ENGINEERED BUILDING (PEB)

Pre Engineered Building (PEB) is designed by JSEP a supplier and manufacturer using the best suited inventory of raw materials avaliable from all sources and manufacturing methods that can efficiently satisfy a wide range of structural and aesthetic design requirements under one roof.

Pre Engineered Building

The primary framing structure of a pre engineered building is an assembly of I-shaped members, often referred as I-beams. In pre engineered buildings, the I beams used are usually formed by welding together steel plates to form the I section. The I beams are then field-assembled (e.g. bolted connections) to form the entire frame of the pre engineered building. The taper framing members (varing in web depth) according to local loading effects are also manufacture JSEP under the guidance of skilled technical staff. Larger plate dimensions are used in areas of higher load effects.

DSC00605

Structural Components

The primary framing also includes trusses, columns and beams, etc. The secondary structures like Z and C shaped members are manufactured out of cold rolled material to support the primary members. Secondary structural framing also refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.

The pre engineered buildings can be adapted to suit a wide variety of structural applications, the greatest economy will be realized when utilizing standard details.

PRE ENGINEERED BUILDING (PEB)

Pre Engineering Building Advantages

Lesser time involved in project completion
Single source responsibility
Scope of wide clear spans
Saves construction cost and time
Faster delivery and installation
Provide aesthetic look
Low maintenance

Strut channels gypsum board ceiling construction program and technology

Strut channels gypsum board ceiling construction program and technology

First, the material requirements Optional Accessories

1. The light steel skeleton sub U-shaped skeleton skeleton T-two, according to the load points and Exalted.
2. The light steel skeleton of the main pieces for large, medium and small keel; accessories hanging pieces, connectors, plug hanging.
3. Components: There boom flower blue screw nail self-tapping screws….
4. Press the cover panel description can choose a variety of aluminum or plastic press pressure every bar on every strip, the material varieties specifications quality should meet the design requirements.
5. Binder: Performance should be the main choice of material, the use of bond before trial.

IMG_1834
Second, the main equipment
The main equipment includes: saws, toothless saws, nail guns, hand saws, hand plane, pliers, screwdrivers, move the child, feet, ruler, steel foot level and so on.

IMG_0052
Third, working conditions
1. structure construction, should situ concrete floor or precast concrete slab joints, according to the radio room, according to design requirements, reinforced concrete embedded φ6 ~ φ10 boom, when no shot count required by the arrangement position of the embedded steel large keel hanging pole, general spacing why 900 ~ 1200mm.
2. When the ceiling of the room when the brick masonry wall studs is, along the wall to be in and around columns, embedded in the ceiling elevation position when the brick masonry wood preservative, along the wall spacing of 900 ~ 1200mm, the column did not shoot each side should be buried wood briquets two or more.
3. After installation of various pipelines and duct within the ceiling, to determine a good position lights, vents and various Lomond opening position.
4. Gather all the supporting materials.
5. The front cover panel installation should be finished ceiling wall, floor wet work projects.
6. Construction of platform and setting up the ceiling shelves.
7. The light steel skeleton covered a large area in front of the construction should be done model, the degree of arching ceiling lamp slot configuration process vents, and fixed block method shall be approved by the test equipment before and after identification of authorized large construction area.

Factors affecting the service life of tile press which

Factors affecting the service life of tile press which

For pressure-watt machine, the life of the hydraulic system is an important manifestation of the comprehensive value of steel tile equipment, one of the main system hydraulic system type tile press in the production and manufacturing process, there will be a few factors that point will cause greater impact, to introduce the following factors tile press life.
a, steel tile equipment hydraulic pneumatic device power and speed. Tile press in the technical parameters, the relationship between power and speed of the rotor to the extent of the impact of hydraulic rod hardened, thereby affecting the life of the hydraulic system, so we have to set the technical parameters within a certain range, can not appear too big or too small situation, thus affecting the service life of tile press.
b, steel tile inside the device size of the gap. Various hydraulic and hydraulic roller gap between the bars should be kept stacked in uniform and consistent, can not appear too close or too far from the case, a pressure a little pressure will lead to the production of the product quality is not balanced so that is what we need to pay attention in steel tile equipment, glazed tile press and other machinery production above are a common occurrence.

DSC03078
c, materials and quality hydraulic system. Structure fabrication of the hydraulic system of the hydraulic axis on mechanical properties after heat treatment. Reasonable scientific manufacture casting process and heat treatment process is an effective method to use when the hydraulic axis prone to breaking solution, after heat treatment of manufacturing raw materials will increase, compact overall increase in raw materials and pressure resistance, to achieve long-term use deformation and fracture of the case does not appear.

 

How much of a roll forming machine

How much of a roll forming machine

Roll forming machine is a metal strip continuous lateral bending, made into a specific section profiles machinery and equipment. Of course there are different manufacturers of roll forming machine to provide a large price difference, after all, different technology standards and its technical level, the performance of the final result is very different, these are worthy of focus.

IMG_0059
In order to better meet the metal plate with a curling effect, then select the device manufacturers to provide high-quality roll forming machine is definitely better, and eventually the benefits will be more apparent. Manufacturers should choose from the strength and reputation of better business carried out, the only way to achieve security performance roll forming machine.
Overall, different manufacturers provide roll forming machine there are significant differences in the sales price, so better to choose is essential. In order to achieve effective protection, and better processing of metal strip, it may ultimately bring the benefits will be more obvious, so to get a sense of quality will be more prominent.

Molding process cold roll forming machine

Molding process cold roll forming machine

Cold-formed profiles molding process similar to the bending process, it is not a pure rolling process, but special production methods. In this method of manufacturing out of thin wall sections, low weight, but stiffness, shape is very complex, large length. Cold-formed profile production equipment is the main roll forming unit, a variety of classification methods. Molding machine according to the production of products can be divided into sections forming machines and pipe welding machine; can be divided according to type of rack cantilever forming machines and gantry machine; made by forming mechanism can be divided into roll forming machine, roll row forming machines and crawler molding machine.

roof cold roll forming machine

Horizontal Roller is gearing frame, bear the primary task of tube deformation. Edger is passive, established in two horizontal rollers or between a group set up, the main role is to guide, also involved in part deformation and prevents deformation of the strip rebound.

Roll cold forming process:
When the metal strip passes through the hole when the number of the type of roller, with rotating roller strip feed forward while being continuously curved, so that the desired cross-sectional shape of the workpiece. Visible, roll forming is a continuous bending molding method. Strip at the entrance rollers began to produce bending deformation, and at the same time moved forward, when it reaches the roller center of the section 4, the end of the molding of the second pair of rollers in and out the rollers, and then enter a third pair of rollers.

cold roll forming machine

Roll cold forming is followed by the full-length strip pass through several different local bending deformation gradually, the whole cross-sectional shape gradually approaching the finished sectional shape of the final plastic working to obtain full length uniform cross-section of the product. Pass by two or more of a certain shape of the forming roll (also known as roller, roller) outline enclosed, roll forming rolls may be horizontal or vertical rolling. Pass is one of the important factors affecting product quality and productivity. Forming rolls mounted on the frame, is responsible for driving the strip along the forming roll by a motor driven by the drive system, generally only the horizontal roller is a drive roller, vertical roll is often driven roller. Each stand called a molding machine, each frame molding machine equipped with two or more forming rollers, each row forming unit consists of two or more machine components

This is the molding process cold roll forming machine ,If you need this type cold roll forming machine you can contact us with Email   roofingmachine@zhongtuocn.com 

We also have combined UC light keel machine or Shutter door U channel cold roll forming machine