Ceiling panel forming machine

This type of sheet can be widely used in plant, house, storage and simple steel roof and wall. It has advantage of pretty appearance, durable using and so on. There are some main elements of the ceiling panel forming machine in the following.

Decoiler:

Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity: 3T
Uncoiling width: 300mm

Inner diameter: 450-550 mm

Feeding and leveling:

This part will level coil to make sure it is neat clean and straight.
Meanwhile the roller will punch dots at both side of the C channel.

Embossing options

Option A: plain
Option B: dotting
OptionC: with two ribs
The embossing roller, could be adjusted, use or not, both okay. Each set of roller is 800USD

Main machine

Size: 5500*1200*1400 mm

Weight t: 4.8 tons
Voltage:380V/50HZ3Phase(as customer’s request)
Roller fixer : Guide column
Frame : middle plate welded
Memorial arch frame type
Frame thickness:25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: ? 50mm
Number of rollers :9 rollers
Main power: 7.5kw

Shearing machine

Material of blades: Gcr12 quenched
Power supply : hydraulic power
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
We will give 9 pieces of cutting balde for you to change to fix those
different drawing profiles.

 

ceiling panel forming machine

The usage of c purlin roll forming machine

The main purpose product of C purlin roll forming machine can be used as the main force structure of large and medium-sized industrial and civil buildings. The C purlin roll forming machine is a single-roll forming unit that can produce a variety of C-type purlins. The machine is mainly composed of passive loading frame, leveling device, punching device, cutting device after forming, hydraulic station, computer control system and so on. C-shaped steel products rolled by C purlin roll forming equipment have good tensile and bending performance. C steel equipment has good straightness, automatic fixed length cutting, automatic punching, high degree of automation, quick and convenient installation, and the product can be used as large and medium-sized industrial civilians.

c purlin constructionusage of c purlin

The biggest function of the C purlin roll forming machine is that it can produce a variety of c purlins. The advantage is that the C  purlins can be manufactured a little bit by using the mode of the tile press. The configuration is divided into several types, which are hydraulic torsion, a cutting configuration for flying saws, etc.. And the molding configuration is divided into several types for the leveling of the top three and the fourth one for the second and third Wait for a variety of configurations. The number of forming rows of the C purlin roll forming machine is also divided into several types with side wheels and some without side wheels, but no matter which one is divided into different models. The C purlin roll forming machine mainly consists of a passive loading rack, a leveling device, a punching device, a post-forming cutting device, a hydraulic station, and a computer control system. This machine adopts automatic flying saw punching and is easy to operate. The main purpose products can be used as the main force structure of large and medium-sized industrial and civil buildings. C purlin roll forming machine, also known as C-shaped steel sandalwood machine, is one of the many types of pressing machine, and it is a basic type of pressing machine. Unlike the color steel plate forming machine, it is hydraulic power, and the power is very large, generally around 22KW, similar to the shearing machine, the general control process is complicated, and more PLC control is used. The C purlin roll forming machine is a single-roll forming unit that can produce a variety of C-type purlins. The machine is mainly composed of passive loading frame, leveling device, punching device, cutting device after forming, hydraulic station, computer control system and so on. This machine adopts automatic flying saw punching and is easy to operate.

CZ profilec shaped section channels roll forming machine

Cable tray roll forming line

A cable tray system, is “a unit or assembly of units or sections and associated fittings forming a rigid structural system used to securely fasten or support cables and raceways.” Cable trays are used to hold up and distribute cables. Cable tray roll forming machine is special designed for its production. Cable tray roll forming line include whole line of can automatic produce wide range of cable tray to meet different customer requirement. Also it has more options Pre-Cutting and Post cutting, hydraulic punching and independent press machine, manually adjust size and automatically changes sizes.

Some drawing profiles and finished product

drawing profile of cable tray linecable tray products

Some detail parts of the cable tray roll forming line

Components:
1.Decoiler
2.Leveling machine
3.Servo feeding device to make sure holes precision
4.Punching system with punching tools (hydraulic punching and independent press machine)
5.Cutting device( Pre-Cutting and Post cutting )
6.Guiding conveyor device
7.Roll forming machine
8.Run-out table

Parameters:
1.Raw Material Type: cold rolled steel or galvanized sheet, stainless steel
2.Raw Material Thickness: 1-2.5 mm
3.Roll Forming Speed: 10-15 m/min

cable tray roll forming linerolling part of cable tray machine

A working video of the cable tray roll forming line for your reference

About other information of the machine, please feel free to contact with us.

Ceiling T-bar

Ceiling T bar are made of galvanized steel and color steel. It has three items: main T-bar, middle cross T-bar and wall angle. This production

can be made of different size which is according to different size of ceiling board. Ceiling T grids has many advantages, include: beauty, good strength, cauterization-resistance, and water resistance.

dawing of ceiling t-barceiling t-bar

Available Models and Specification of Ceiling T bar:

1) the length: 3600 mm, 1200 mm, 600 mm, 3000 mm

2) the width: 24 mm, 22 mm, 21 mm, 20 mm, 18 mm

3) The thickness: 0.27 mm, 0.3 mm, 0.40 mm

4) The height: 38 mm, 32 mm

5) Shape: narrow-edge, wide-edge, plain-edge or concave trough line.

6) Installation: to fix mineral fiber ceiling board & PVC laminated gypsum board

7) Specification (mm):

tem

Specification(mm)

Main T-bar

24-38-3600(3630/3660)-0.3

24-32-3600(3630/3660)-0.3

Middle cross T-bar

24-26-1200(1210/1220)-0.3

Small cross T-bar

24-26-600(605/610)-0.3

Wall angle

22-22-3000-0.4

Feature of Ceiling T bar:

1) This type of T grids looks more elegant in style and beauty

2) Good strength, high quality

3) cauterization-resistance, water resistance

4) Rustproof, fire resistance, stainless,

rust resistance and convenient application.

5) High Quality Material, Moisture proof,

anti-corrosive, non-deforming, fadeless.

6) High precision, high symmetry, high close fitting.

7) Strong bearing capacity

8) Safe, firm and easy to match with all kinds of mineral fiber board, aluminum ceiling and gypsum board.

Application

mainly used as suspended ceiling of super class buildings such as guesthouse, restaurant, theater, cinema, auditoriums, office building hotels, restaurants, shopping malls theaters, danceries, stations, sitting rooms, business buildings, electronic workshops, precision apparatus rooms and industrial or residential buildings.

If you want to know more details about the ceiling T-bar roll forming machines, please feel free to cotact with us at any time.

Light steel keel

Light steel keel has more usage in modern construction. Ceiling channel and drywall channel, made of high- quality Snowflakes Steel,

adopting laminose strut channel by Cold-formed Technology,  are a kind of metal framework made after several continuous rolling.

Ceiling keel and wall channel has light-weight, high-intensity, good-antisepsis and other advantages.

They mainly match to paperbacked plasterboard and other goods, also the other plates such as GRC, FT and so on.

light steel keel

metal stud and track

Main data

1.Zinc Galvanized&Snowflakes

2.High quality hot-dipped galvanized steel coil used

3.For ceiling and wall partition

4.Thichness:0.3mm-0.8mm

5.Length:3m in common size

6.Color:Silver white

7.Shap:U and C shap

8.Used with paper faced gypsum board or other products

Advantages and Features of light steel keel

1.Light,good strength,cauterization resistance and water resistance

2.Matching magnesium fire-proof board,gypsum board and many other wall and ceiling board

3.Moisure-proof ,shock-resistant,high-effcient and environmentally-friendly

4.Easy and fast for installation,time-saving

5. Prompt delivery, high quality ,competitive price and complete sets of styles

6.We can supply you the products based on your specific requirements

Mark and specification of the ceiling keel

Product name Item no. Specification(mm) Thickness and Length
Covering channel DC60

DC50

60*27*0.60

50*19*0.50

can be provided by customer’s request
Supporting channel DU60

DU50

DU38

60*27*1.2

50*15*1.2

38*12*1.0

 

Mark and specification of the wall keel

Product name Item no. specification(mm) Thickness and Length
Horizontal channel QU1 50*40*0.60

75*35*0.60

100*35*0.60

150*40*0.60

can be provided by customer’s request
Vertical channel CU1 50*45*0.60

75*45*0.60

100*45*0.60

150*45*0.60

 

Pallet racking production line

Pallet Racking is a cost effective storage system providing direct access to all pallets. It provides high capacity storage, is easily installed and adjusted, and has low equipment and capital costs. We have rich experience in making pallet racking production line, and can customize the machine according to your requirements.

pallet racking production linepallet racking roll forming machine

Our Racking & Shelving adjustable pallet racking can be constructed in single or back to back rows, the aisle widths being determined by the forklift trucks and handling equipment.

Features:factory storage metal rack, structured with pallets and beams are most widely used.

This kind of steel pallet racking is widely used together with forklifts , steel storage containers, steel pallets  and storage boxes.

1. pallet rack is designed to store pallet cargo,

It enables you to make full use of the storage space. With a wide range of optional solutions and components available, we can design special pallet racking according to your requirements.

2. pallet racking can be coupled with different specifications of pallets and containers.

3. It can coordinate with all the handling equipment and operational equipment.

4. pallet racking is manufactured in accordance with international quality standard ISO9001:2000, as well as international design standard SEMA, FEM, and AS4084,

Each level can be adjustable at 75mm per pitch and the maxmum loading is 25000kg with the maxmum length of 12 meters.

Each level loading duty is from 200kgs to 6000kgs, depending on the beam length.

Pallets made of different material with various sizes, can be used on practical stackable pallet racks.

Applications:warehouse & logistics, food/drug distribution, petroleum/chemical plants, automotive distributors, big box retail hardware and home improvement stores.

Cable tray roll forming machine

The Cable Tray Roll Forming Machine produced by us, is used for producing cable trays that are used in different kind of factories and buildings. We offering you to cable tray machine that comprise of efficient Punching Press, Hydraulic Press, Electric Control penel and many other Equipment, which make it an ideal option for many. The cable tray roll forming machine can Manufacring a both superiority and quantity cable trays in less time.

Two pictures of the cable tray

cable tray cable trays

Parameters of cable tray roll forming machine

Material thickness: 1.0-2.0 mm

Roll station: 16 stations

Motor power: 18.5+5.5 kw

Productivity: 3-6 m/min

Decoiler capacity: 5Tons

PLC brand: Delta or customized

Cutting type: automatic hydraulic

Hole punching is available

Some pictures of the cable tray roll forming machine

cable tray machine roll forming machinecable tray making machine

Features of cable tray roll forming machine

  1. material with galvanized steel thickness ranging from 1-2 mm
  2. automatic speed of cable tray roll forming machine is 3-6 m/min
  3. in-line hydraulic power press equipped for the hole punching
  4. stationary hydraulic cut off make accrate and clear cut
  5. option with telescope shaft design for rapid product size changeover
  6. option with duplex roll tooling design for different profile changeover
  7. option with auto stacker to minimize operator cost

If you want to know more, just contact with us at any time.

 

Octagon pipe roll forming machine

An octagon pipe roll forming machine is an equipment that manufactures the octagonal axes of roundel for rolling shutter doors that is assembled by steel slats or metal sheet panels.

octagon pipe roll forming machine

As its name shows, Octagonal tube is new type building material. Octagonal Tubes are widely used in petrochemical, power plant depressurization, aerospace, ships, machinery, communications, electronics and other fields. In the market, there are two types Octagonal Tubes, seamless and interlocked. The seamless Octagonal Tube is also made by cold draw pipe making machine. Here I will mainly show the interlock Octagonal Tube pipe with the interlocked seam. Here are tube pictures for your reference:

octagonal tube

The raw materials for octagon pipe usually are galvanized steel or cold rolled steel of thicikness 0.4-0.8mm and the widths depend on the required octagonal pipes or tubes that is used as the axes of rolling shutter roundels.

An octagon pipe roll forming machine usually consists of a manual decoiler, a pressing unit for holes, a roll forming unit, a cutting unit, control unit, and transmission unit. It can be running both automatically and manually under the PLC computer control system.

Parameters of Octagon pipe roll forming machine

Elements of octagon pipe roll forming machine

octagon pipe forming machine          octagon pipe roll forming machine

 Here is a video about the octagon pipe making machine

Roll forming machine

Roll forming, also spelled rollforming or roll-forming, is a continuous bending operation in which a strip of metal (typically coiled steel or aluminum) is passed through consecutive sets of rolls, or stands,

each performing only an incremental part of the bend, until the desired cross-section profile is obtained. Roll forming is ideal for producing parts with long lengths or in large quantities with a minimum amount of handling as compared to other types of forming (i.e. press brake).

A variety of cross-section profiles can be produced, but each profile requires a carefully crafted set of roll tools. Design of the rolls starts with a flower pattern (see illustration below), which is the sequence of profile cross-sections, one for each stand of rolls. The roll contours are then derived from the profile contours. Because of the high cost of the roll sets, simulation is often used to validate the designed rolls and optimize the forming process to minimize the number of stands and material stresses in the final product.

principle of roll forming machine

Roll forming machines are now being produced so that for similar products with only a change in part width such as stud and track profiles, a new set of profile rolls is not required. This is achieved by the mill being split along its center line and the web, flange and return sizes are set using a control panel that moves the mill rafts centrally to increase or decrease the aforementioned features.

Roll forming lines can be set up with multiple configurations to punch and cut off parts in a continuous operation. For cutting a part to length, the lines can be set up to use a pre-cut die where a single blank runs through the roll mill, or a post-cut die where the profile is cutoff after the roll forming process. Features may be added in a hole, notch, embossment, or shear form by punching in a roll forming line. These part features can be done in a pre-punch application (before roll forming starts), in a mid-line punching application (in the middle of a roll forming line/process) or a post punching application (after roll forming is done).

 

All kinds of decoiler

As a professional manufacture of making roll forming machines, we can provide you various kinds of roll forming machine. In addition, we also can provide you all kinds of decoiler.  Most cold roll forming machine need the decoiler to load the coil and uncoil it in a turntable way. I will introduce you some decoilers in the followings.

Manual decoiler

Feature: it is ecnomic and with low price. But it has no active rotation, passive stretching by roll forming machine. In addition, it has different max weight.

manual decoiler

Hydraulic decoiler

Feature:it can automatically rotate forward and reverse. It can be automatically adjusted according to the inner diameter of steel coil. The supporting arm and pressure arm can fix the steel curling material to prevent it from loosening and falling. But it has high price and need more space.

hydraulic decoiler

Motor decoiler

There is a motor active drive, forward rotation and reverse rotation by the motor drive, reduce the load of the machine on the unwinding machine when working with the machine.

motor decoiler

In order to make the life of the decoiler more durable, we need to carry out daily maintenance carefully. The steps are as follows:
1. Lubricate each oil cup lubrication and artificial lubrication point as required.
2. After the power is turned on, perform the upward and downward movements of the lower roller in both directions and the upper roller to check whether there is any abnormal jamming in each movement.
3, strictly according to the uncoiler coil processing procedures and operating methods to operate, in the upper roll up and down to the limit position, we must pay great attention to the safe operation of the equipment.
4. When the main drive is stopped, the upper roller can be lifted and lowered to reverse the tilting of the bearing and tilt the upper roller.
After the uncoiler has finished its work, it is necessary to clear the site after the completion of the work, and to maintain the equipment well and shut down the power in a timely manner.