CZ structural purlin making machine

The CZ structural purlin making machines are specifically used to manufacture multi-size C and Zpurlin channels, We manufacture Automatic and Semiautomatic type CZ interchangeable Purlin Machines according to your requirements.
The first one is Automatic Interchangeable CZ machine with the advantage of Easy to operate PLC based system used to change between C and Z purlin in an instant without any hustle.

Show you a profile and finished product of c purlin and z purlin

CZ profilec-z-purlin

 

Parameters of CZ structural purlin making machine

Raw material: Galvanized

Material thickness:1.5-3.0 mm

Manual uncoiler capacity: 5T

Forming steps: 19 steps

Shaft diameter: 90 mm

Machine frame: 400 H steel middle plate welded

Roller material: Gcr12 steel

Shalt material: Cr40

Work speed: 15 m/min

CZ structural purlin making machine

CZ structural purlin making machine is a single roll forming unit that can produce a variety of specifications of CZ type purlin products. It is characterized by automatic flying saw punching and easy operation.
The finished CZ purlin products rolled by CZ structural purlin making machine have good flatness and good flatness, automatic fixed length cutting, automatic punching, high degree of automation, quick and easy installation, and products can be used as the main body of large and medium industrial civil buildings. Forced structures, such as factory buildings, warehouses, garages, hangars, exhibition halls, theaters, stadiums, bazaars, roof load bearing and wall support.

Specification and quality problems of light steel keel

Partition keel refers to partition light steel keel, which are used as decoration by most families. In the followings, i will introduce some specification and quality problems of light steel keel to you.

Specification of light keel

The thickness of light steel keel is from 0.4 mm to 2 mm. In general, most people choose light steel keels when using paper plaster ceilings. Thin gypsum board using thin light steel keel, gypsum board thicker with a thicker light steel keel. There are two types of galvanized keel, cold galvanized and hot galvanized. Hot galvanized prices are higher.

partition keel

Should pay attention to the quality problem

1.Wall shrinkage deformation and board surface cracks: The reason is that the vertical keel tightly up and down the keel, did not allow expansion and contraction, more than 2 meters long wall does not control the deformation joints, resulting in wall deformation. A 3 mm gap should be left so that distortions and cracks due to temperature and humidity effects can be reduced.

2. Light steel skeleton connection is not strong, because the local node does not meet the construction requirements, the installation of local nodes should be strictly in accordance with the provisions of the map. Pinning spacing, location, connection method should meet the design requirements.

3. Wall coverings are uneven, and most of them are caused by two reasons: one is the lateral misalignment of the keel, and the other is that the thickness of the plasterboard is not uniform.

light steel keel

Low Cost Carbon Steel Pipe Making Machine

Description:Low cost carbon steel pipe making machine is also called high frequency welded pipe making machine. We use advanced welding technology and offers training service for enhancing speed, higher deposition, superior mechanical properties and quality. Zhongtuo steel pipe/tube making machine is widely applied for producing tubes for heat exchanger, refrigerator, frame of car, bicycle, fitness equipment, furniture, cooling machine, petrol transmission, construction industry, etc.

Low carbon steel corrugated steel pipe making machine or welded pipe mill composes following elements like, single or double decoiler, leveling part machine, coil accumulator, coiler feeds, shearing and bead weld device, accumulator, tube mill section, track flying saw and runout table.

Service for Low cost carbon steel pipe making machine

For catering to continuously ever-changing challenges of pipeline construction, Zhongtuo provides various sizes pipe customization services, including engineering, onsite technical support and equipment training. We own high-precision equipment lines for welded pipe mills. After machine delivered, we will help customers to train users till they know how to use machine well.

Working Process of Low cost carbon steel pipe making machine

working process of Carbon Steel Pipe Making Machine

Technical Specifications of  Low cost carbon steel pipe making machine

Model

HG32 tube mill line

Diameter of Welded Tubes

Φ10 mm to 127 mm

Wall Thickness of Welded Tubes

0.4 mm to 4.0mm

Speed of Tube Welding

30 to 90 m/min

Power of Major Motor

110 KW × 2

Power of High Frequency Welder

350 KW

New features:

1. Low energy consuming. Different with other machine, we have improved HF Weldeder part, the current of this part could be lowerd down in great degree.

2. Lettering function, Our machine allows you to add company logo or simple words on the output pipes.

Carbon Steel Pipe Making Machine

Metal Decoiler For Roll Forming Machine

All the roll forming machines need raw material to be processed and produce the finished product to sell. So the metal decoiler is a important part for the whole production line. The metal decoiler is  used to support the steel coil and uncoil it in a turntable way. It doesn’t need so much space. And it has many types for you to choose. There are cheap decoiler and fully automatically. Which one you want, we can provide you.

The parameters of metal decoiler for roofing sheet machine, it can be customized according to your requirements.

Passive uncoil pulled by roll forming system.

  1. Loading capacity: 1.5T
  2. Uncoiling width: 300mm
  3. Inner diameter: 450-550mm

There are three types for your reference.

1, Manual decoiler

manual decoiler

2, Hydraulic decoiler

hydraulic metal decoiler

3, Hydraulic decoiler with loading car

The feature of the hydraulic decoiler with car is that have functions compared the manual one.

Such as the press arm, loading hand and loading car.

Obviously, the loading car is the most different part beside the decoiler.

This loading car is controlled by the remote. It can move forward and back up.

Especially, the height of the car can be adjusted. So that the car can put the coil on the decoiler very easily.

The max. coil weight for the car is 10 Tons.

hydraulic decoiler with car

There are so many types for you check. They are easy to operate and our engineers can give you a training if you need. It is our pleasure to give you our professional advice. And we also have various kinds roll forming machine, if you have the requirements, please feel free to contact with us.

 

 

Introduction of light steel villa

In modern times, more light steel villa instead of traditional buildings. What cause this solution? Now i will introduce some information to you. Light steel villa compared to the traditional residential, has its outstanding advantages:

(1) light steel villas of light steel structure parts production factory and a high degree of mechanization, high degree of commercialization.

(2) Light steel villa construction site fast, will not affect the nearby residents conducive to civilized construction.

(3) The light steel villas’ steel structure buildings are environmentally friendly and sustainable products.

(4) light steel villa light weight, good seismic performance.

(5) Comprehensive economic indicators of light steel villa is not higher than the reinforced concrete structure.

(6) Compared with brick house, light steel villa can avoid waste of resources

(7) light steel villas because of the light steel structure of the wall thickness is smaller than the brick structure can increase the effective use of the area;

(8) Compared with reinforced concrete residential buildings, light steel villas can be reused after being made of steel with light steel structure, but concrete can not be reused. It will certainly be construction waste afterwards, resulting in environmental stress. Concrete will take 40 years to fully dry , So likely to cause indoor moisture, moisture, is not conducive to human health. However, light steel structure completely without concrete, so there is no such problem.

(9) light steel house seismic performance. Due to the earthquakes activities of left and right and up and down activities, the light steel structure that is screwed together forms a safe and stable box, and does not collapse or collapse of the floor due to the shaking of the earthquake and endanger personal safety.

(10) Light steel villa construction using dry construction method, will not cause waste of water information. And save costs.

Second, light steel villa floor structure

Light steel villa floor by the cold-formed thin-walled steel frame or composite beams, floor OSB structural board, support, connectors and other components. The materials used are oriented strand board, cement fiber board, and plywood. In these light floor can withstand the load of 316 to 365 kg per square meter. Light steel villa floor structure system weight is only one fourth to one sixth of the traditional domestic concrete floor system, but the height of the structure of the floor than the ordinary concrete slab 100 to 120 mm.

light steel villa

Pallet Racking Roll Forming Machine

In the present market, most of rigid profiles for high storage units, supports and shelf bases for all types of successful warehousing systems are produced by pallet racking roll forming machine. Ideal for mixed storage with mhe and manual operations. Heavy duty shelving system is designed for storing medium and heavy goods. It is a safe and adaptable system and easy to adjust as per the changing requirements. Heavy-duty shelving can store a wide variety of items and provide direct access to all stored items. These systems are based on the “person-to-product” principle and products are deposited and retrieved manually from shelves. full automatic shelving panel machine with pre-punching, cutting and edge-bending. For pallet racking roll forming machine, we can provide you the integrated full line including NC feeder, power press, punching tools, flying cut-off and run-out table.

Pallet racking roll forming machine components:
This machine build up by de-coiling (mainly consists of uncoiler and its base), gearing rigging, roll stand and main machine, pressuring system, cutting equipment, hydraulic system, control system, and product supporter.

Pallet racking roll forming machine technology processing drawing:

processing drawing of pallet racking roll forming machine

 

About the pallet racking advantages,  i will show you some points in the followings.

1>The conventional pallet racking system is the best solution for warehouses that need to sore palletized products with a wide range of SKUs.

2>Each pallet and SKU can be accessed directly.

3>Easy to control stock

4>Adaptable to any volume, weight or size of merchandise.

There is a pictures about pallet racking roll forming machine for your reference:

pallet racking roll forming machine

If you want to know more about the pallet racking roll forming machine, please feel free to send your requirements to us.

 

 

 

 

Metal Deck Roll Forming Machine

Metal Deck Roll Forming Machine

YX153 Metal Deck Roll Forming Machine

No Specification of the material
1 Suitable Material Colored Steel plate, Galvanized steel
2 Width of the raw material 1500mm
3 Thickness 0.8mm-1.5mm

Machine Detailed Parameters:

1 Machine structure Wall board structure
2 Total power Motor power-22kw x2
Hydraulic power-5.5kw
3 Roller stations About 34 stations
4 Productivity 0-15m/min( excluding cutting time)
5 Drive system By chain
6 Diameter of shaft ¢90mm solid shaft
7 Voltage 380V 50Hz 3phases (Customized)
8 Container need 40HQ container

metal deck roll forming machine

1. Brief introduction:
A. Simple structure and beautiful outlook;
B. Easy to setting and operation
C. Little noise and high working efficiency.

2. Main technology parameter:
1. Size of sheet (mm): 1500mm
2. Working speed: 12-15m/min(not including cut-to-length)
3. Roll station: 42 stations
4. Material of rolls: 45#, polished and coated with chrome
5. Diameter: 115mm
6. Main power: 33 kw
7. Hydraulic station motor power: 7.5 kw
8. Hydraulic pressure: 20 Mpa
9. Electrical control system: PLC control OMRON Panasonic
10. Material of cutting: Cr12MOV
11. Thickness:0.8mm- 1.5mm
12. Tolerance of length: ± 1.5 mm
13. Transmission: double chain 1.2 inch

Aluminum Rain Water Gutter Roll Forming Making Machine

Aluminum Rain Water Gutter Roll Forming Making Machine

Now, the aluminum rain water gutter roll forming making machine is becoming more and more popular. It is not only can be made according to your requirements but also can produce beautiful products. Here is the detail information about the machine, please check.

Configurations Manual Uncoiler, Main Machine Of Roll Forming, Electric Motor, Stamping Device, Cutting Device, Hydraulic Station, PLC Control, Output Table
Control System Automatically Length-Setting   Touch Screen
PLC & Inverter
Main Frame Welded structure
Main Power 5.5 kw
Pump Power 4 kw
Power Supply 380V, 3-Phase
Forming Speed 8-12m/min
Roll Station 18 stands
Roller Diameter 80mm
Feeding Thickness 0.8-1.5mm
Roller Standard 45# steel with Chrome Coating heat treatment
Overall Size About 7000×800×1200mm
Total Weight About 4.3T

Aluminum Rain Water Gutter Roll Forming Making Machine

(1) Manual Decoiler (Max.Capacity:2T Coil Inner-Diameter: 508mm)
(2)Roll-Forming M/C (Just for your reference, will make the machine as your drawing)
(3) Cutting Mechanism
It adopts hydraulic motor drive and automatic location to decide the dimension and cut the target products.
(4)Computer control cabinet :
1). Screen: DELTA screen from Taiwan
2) PLC: DELTA
3). Automatic length measurement
4). Automatic quantity measurement
5).Computer is used to control length and quantity. Machine will automatically cut to length and stop when required quantity is achieved
(5)Counter
One counter gauges length, pulses, and decides length
(6)Output table (3M one set)

Roll Forming Machine for Two Waves Road and Highway

Roll Forming Machine for Two Waves Road and Highway

Highway Guardrail Roll Forming Machine

  • Brief Introduction:
  •  Production Drawing: (as per the final drawing)

  • Product size can also be custom-made according to customer’s requirement.
  • Parameters of the raw material:
Material Thickness Width I.D. Max. O.D. Yield strength Max. coil weight
Galvanized steel 2-4mm 510,780mm Ф508 mm
Ф610 mm
Ф1500 mm 350 Mpa 5T
10T

 

  • Main Technical conditions of the production line:
  • Temperature:                   -15ºC~40ºC
  • Voltage                       380/480V± 10%, 50/60 HZ, 3 P
  • Air pressure:                    0.6~1.2 Mpa
  • Total gas:                       200 L/min
  • Total power:                     ≈75 KW
  • roller material:                 D2,Cr12
  • Color:
Main body Protective cover Main moving parts Protective nets
RAL5015 RAL3020 RAL1016 RAL9017
  • Production capacity:                     15m/min
  • Dimension (L*W*H):                     L≈ 35m, W≈ 2 m, H≈ 2m
  • Specification of the shipping container: (The number is pre-estimated , final data should be confirmed in two weeks before delivery.)
Container 40GP 40OH 40OT 20GP 20OH 20OT
Number 3
  • Working Flow:

  • Decoiling → Leveling → Shearing & Butt-Welding → Feeding Material → Punching Hole → Pre-cutting → Roll forming → Plates to automatic stacker

  • Components List: 
No. Components Name Description Quality
Set/piece
Mark
1 Decoiler Hydraulic Decoiler 1
2 Leveling Device 5 Rolls Levelling 1
3 Shearing & Butt-Welding 1
4 Loop Device 1
5 Servo Feeding Device Drive by Servo Motor
6 Punching and pre-cutting Device Punching Hole and pre-cut the sheet to fixed length 1
7 Guide Feeding Device Vertical Roll Guide 1
8 Roll Former Individual Roller Station 1
9 Automatic stacker 1
10 Hydraulic System Dedicated System 2
11 Electric Control Section Control Production Line 1
12 Remote network system 1
13 Spare Parts 1
14 Manual of the machine 1

50/70/100 Light keel Roll Forming Machine

50/70/100 Light keel Roll Forming Machine

50/70/100 light keel roll forming machine could be used to make stud and track by one mahine. 50-70-100 is also named as 50-75-100, they are all C stud or  U track in those three sizes. All those sizes can sastify your needs to build ceiling or drywall participation. Here are some drawing profiles for your reference:

drywall profiles

How to use 50/70/100 light keel?

c stud and u track

50/70/100 light keel roll forming machine parameters for your reference:

1).Shaft material:45# steel,outer diameter:50mm

2). Roller material:GCR12Mov

3).Number of forming steps:11steps

4).Main electrical machinery power: 5.5 KW

5).Forming speed: 25m/min

6).Transport:by gear

Here are the light keel roll forming machine pictures for your reference:

light keel roll forming machine

keel roll forming machine

light keel roll forming machine

For this machine, if you need to know more, please contact whattsapp 00861512755788 or email to cnzt002@zhongtuocn.com. In addition, if you want to know more information about other roll forming machines, please feel free to send your requirements to us.