High speed rolling shutter door making machine

High speed rolling shutter door making machine
High speed rolling shutter door making machine could help you make the rolling shutter in batch fully automatic. The speed could reach 50m/min. The high speed machine is designed based on the normal speed machine 25m/min but different with the tranditional shutter doors, it has improved the following elements:
1.Using independent strong frame stand.
2.Using moving and flying shearing system.
3.Adding turkey head to make the size and shape accuracy and beatiful.
4.Add fully automatic receiving table.

door-channel-roll-forming-machine

In the following article, I will take a random drawing profile to show machine parameters:
High speed rolling shutter door making machine pictures for your reference:
Here are some parameters of high speed rolling shutter door making machine:
Main roll forming machine system:
a. Number of forming steps: 24 stations
B. Shaft material: 45# steel with quenched treatment, precision machined,
The diameter: ¢80mm
c. Roller material: Cr12 Mov with quenched treatment
d.Transport: by gear
e. Forming speed: 40m/min
f. Motor: 18.5 kw
g. Voltage: 380v, 50Hz,3 phase or customize
h. Structure: independent stand
i. Size of machine: 4.5m *0.8m *1.2m
Motor brand:Siemens
Flying Shearing system:
The material of blade: Cr12Mov,
Hardening HRC 58-62℃
Length Tolerance:3m±1.0mm
2 sets single head Turkshead, with 4 rollers*2sets
Hydrailic the infinite cutter to make sure the shearing speed and shape
For making sure the sizes and make the cruve beautiful.
Servo motor drive to make it fast speed.
Adtvantage: lower noise and perfect shape, no stop shearing.
Hydraulic station:
Hydraulic motor Power: 3kw
Hydraulic oil: 46#
Hydraulic pressure: 12 Mpa
Brand: Bosch
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And two sets of electromagnetism valves.
Hydraulic station with water cooling down system as when machine working at high speed, hydraulic oil is not so powerful, we need to make it cool down. .
For this machine if you want to know more information, please contact us at any time.

double production roll forming machine

The reasons why some profiles are not suitable for the 2 in 1 double production roll forming machine
The drywall channel partition joist roll forming machine, As the machine C stud and U track channel roll forming machine are popular in 2016 year. For example, the 50 C channel and 50 U channel, the 75 C channel and the 75 U channel, the 100 C channel and 100 U channel profile machines. They can be designed as one separate machine, and double production 2 in 1 machines. The double production 2 in 1 machines are very popular in 2016.

2 in 1 double production roll forming machine 1
For the ceiling channel roll forming machine too, the double production 2 in 1 machines are popular too. For example, the 60×27 ,27×28 profile machine. It can be deigned as the separate machines, and can be designed as one machine with one shaft with 2 sets of molds and the double production machine lines.
Below are some pictures of the double production lines:

Valley tray machine

Valley tray machine Main paremeters:
Material: Color coated steel
Thickness: 0.4-0.8 mm
Drive mode: Chain
Speed: 8 meters /minute
Voltage: 380 v 50 hz 3 phase
Machine size: 8.5 m*1.2 m*1.5 m
Weight of main part: 4.5 tons
Frame type: Middle plate
Frame : 350 H steel welded
Material of shafts: 45# steel
Diameter of shafts: φ 70 mm
Number of rollers : 15 rollers
Main power: 5.5 kw
Material of blades: Cr 12 quenched
Blade power supply : Hydraulic
Machine Color: Blue & Yellow

valley-tray-machine
Valley tray machine components:
Man-made uncoiler-roll forming machine-computer control system-hydraulic control system-press form-cutting
Valley tray machine Application:
This product is widely used in many kinds of industrial factory, civilian buildings, and Roof board for attached part product. It has advantage of pretty appearance, durable using and so on.
Valley tray machine Competitive advantage:
1. save space
2. easy install
3. perfect service
4. excellent quality
5. save freigh

valley-tray-machine-1

 

Metal embossing machine

Embossed lines are mainly for producing embossed aluminum and steel roll. Metal embossing machine is suitable for metal sheet, particle board, decorated materials, and so on. The pattern is clear and has strong third-dimension. It can be assorted with the embossing production line
The main parts of this producing line
Uncoiler, embossed host, recoiler, electrical control station
Here is our pic for your reference:

metal-embossing-machine
 Detailed parameters of this metal embossing machine line
1. Roller specifications: DIA450~500mm, width: 1000~1800mm.
2. Hardness of roller surface: HRC60~63.
3. Pattern processed by laser engraving.
4. Pressure mode: hydraulic 50~100T.
5. Working speed: 1~20m/min, speed changed by frequency converter .
6. Voltage 380V/50Hz/3PH
Here are some pics of embossing pattern for your reference:

metal-embossing-machine-1metal-embossing-machine-2

metal-embossing-machine-3metal-embossing-machine-4

The parameters of the Decoiler、Recoiler parameters :

1、Machine size:4100×1200×1800mm

2、Style:Φ500-510×1350mm;

3、Loading weight: 2500Kg to 5000kg;

4、Cylinder size expansion: Hydraulic cylinder control

5、Motor:15Kw Frequency conversion motor SIMENS

linear speed 0-20m/min;

6、RollLoading:Hydraulic Cylinders

Shearing system

  1. Type of cutting power: Hydraulic

Cutting balde material:  Gcr12, quencing at 58 to 62 degree to make sure hardness and long time to use

Cutting tolerance:±1mm

Cutter blade more pair we will give one more as spare part

Cutter quantity: 1

Working pressure:20 MPA

Note: we add this before the recoiler, for after embossing, the coil change to thick and the diameter will be quiet big. For example, maybe the coil just 100 meter, the outside diameter will be quite big. So this is nessary.

If you want to know more details, we also can provide it for you. We also can customize the machine for you according to your requirements.

Omega light keel roll forming machine

Omega light keel roll forming machine
Keel machine is based on strip as raw material, through continuous cold-rolled forming, production the complex cross-section profiles (products: steel keel, paint keel, keel, Etc.) and different specifications of the cold-formed, paint unit equipment, controled by PLC .

main-roll-forming-system
Working flow:

omega-light-keel-roll-forming-machine-work-flow
Profile pictures for reference:

profile-pictures-for-reference
Component:
Un-coiler System:
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity: 1.5T
Uncoiling width: 300mm
Inner diameter: 450-550mm

un-coiler-system
Entry Beach:
Usage: Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Main Roll Forming System:
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission( the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating , heat treatment and galvanizational treatment . The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Shearing Mechanism
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Hydraulic Station
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Electric Control System
1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element are Delta
3.Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Counter
One counter gauges length, pulses, and decides length.
Omron encoder for length measurement.
The light keel roll forming machine we shipped to Fiji:

Guardrail Forming Machine

Guardrail Forming Machine

Express road guardrail panel is made from hot rolled steel strips,and straightened, holes punched, roll formed, and cut to length by guardrail forming machine. The finished products are of many features. Such as high efficiency, high automatization, less labor.and etc.This machine integrates the technologies of cold roll forming,punching,automatic stack,and automatic controlling.

guardrail-forming-machine-1
Guardrail roll forming machine consists of uncoiling system, straightening system, scrao edge cutting, levelling guillotine shearing system,holes punching system,cold roll forming system,cutting to length system,automatic stacker system,electric controlling system,hydraulic system,automatic controlling system,and so on.
Working Flow
Uncoiling-sheet Guiding-Straightening&Levelling-Scrap Cutting-Holes punching-Roll forming-Cut to length-Sheet to support table
Main Technical Parameters

Item Parameters
Profile Two ribs and three ribs guardraill
Material Type Steel strip
(mm)Thickness 2.5-4.0
(Mpa)Yield stress 230-300
(m/min)Max.Forming speed 20
Roller material D2
Roller driven type Gimbal transmission
Controller PLC
Operation Touch screen+button
(Mpa)Hydraulic system pressure 25
(kg)Total weight 50000 about 50000

 

guardrail forming machine

Finished product:

Highway Guard rail or guardrail, sometimes referred to as guide rail or railing, is a system designed to keep people or vehicles from (in most cases unintentionally) straying into dangerous or off-limits areas. A handrail is less restrictive than a guard rail and provides both support and the protective limitation of a boundary.

guardrail-forming-machine

Downpipe Roll Forming Machine

Introduction
Closed type colour coated steel downpipe is cold rolled and automatically edge interlocked by downpipe roll forming machine,the finished products are of many features,such as good interlocking, no leak, beautiful integrity, long time using and so on. This series machine is matched with downpipe bending (elbow)machine, used for bending and end narrowing. The angle of bending can be adjusted by manual according to engineering requirements. Colour coated steel downpipe is widely used in workshop,warehouse,hangar,gym,and so on for industry&civil buidings.

downpipe roll forming machine

 

 

 

 

 

 

Downpipe roll forming machine consists of uncoiler,infeed guides,fixed position driven forming stations,shearing device.Hydraulic station,PLC control console and so on. Our company has dozons of profile models for this series roll forming machine
We can design different kinds of profile for downpipe machine,as per customers’ requirements.

downpipe-roll-forming-machine-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Working Flow
Uncoiling-Sheet Guiding-End Cutting-Roll Forming-Measuring Length&shearing-Sheet to Support Table
Main Technical Parameters

(mm)Downpipe section specification 134*93118*89
 

Material

Type Color steel sheet
(mm)Thickness 0.45-0.55
(Mpa)Yield stress 230-300
(m/min)Max.Forming speed 10
Roller material 45#steel with chrome
Roller driven type chain transmission
Controller PLC
Operation Touch screen and button
(Mpa)Hydraulic system pressure 12
(KW)Hydraulic station motor power 7.5
(KW)Main motor power 3
(KW)Total power 10.5
(Kg)Total weight about 8000

downpipe-roll-forming-machine-3

 

 

 

 

 

 

 

 

 

 

Pictures for reference:

downpipe-roll-forming-machine

High quality cantilever type cable tray roll forming machine

High quality cantilever type cable tray roll forming machine

This cable tray roll forming machine may produce the cable tray, the different sizes through the replace punching moulds to complete. Forming machine is combined and adjustable, one set of combined rollers complete all cable tray products, the change size through adjust distance of rollers to complete.

high-quality-cantilever-type-cable-tray-roll-forming-machine

Automatic inner tight decoiler ◊ coil inner diameter 450mm-550mm
◊ maximum width of coiling600mm
◊ maximum weight of loading 2500kg
Main forming machine ◊ a. number of forming steps 11rows
◊ material of shaft 45# steel . Outer diameter 60mm
◊ main motor power: 5.5kw
◊ The speed of forming: 0-50m/min
Hydraulic cutter ◊ material of blade:Cr12 mould steel with quenched treatment 60-62
◊ cutting system :adopt advanced hydraulic drive, after forming automatic cut, no distort, no wasting , high safe factor.(tracking cutting)
The electrical control system ◊ The Brand of display: DELTA
◊ The main computer (PLC): DELTA DVP14
Hydraulic system ◊ Adopting advanced hydraulic system of Tai Wan
◊ Power:3kw
The equipments coating , package ◊ the coating adopt international general shade-guide
◊ The package :simple waterproof package

two-waves-highway-guardrail-roll-forming-machine-1

Why choose us?
1.We can make and design all kinds of roll forming machine according to customer’s requests.
2.This is a very perfect and durable equipment. We have more than 13 years experiences.
3.This kind of machine has the best quality and the best price. It has accurate measurement and easy operating.
4.We can design and manufacture the special type machine according to the customers’ requirement and we could provide technical guiding, production, installation, debugging and maintenance service to all customers.
5. Our product has been exported to many regions and won high reputation because of the high quality and reasonable price.

two-waves-highway-guardrail-roll-forming-machine-2

Guardrail Forming Machine

Introduction
Express road guardrall panel is made from hot rolled steel strips,and straightened,holes punched,roll formed,and cut to length by WLGR series guardrall roll forming machine. The finished products are of many features. Such as high effiency,high automatization,less labor.and etc.This machine integrates the technologies of cold roll forming,punching,automatic stack,and automatic controlling.
WLGR series guardrail roll forming machine consists of uncoiling system,straightening system,scrao edge cutting,levelling guillotineshearing system,holes punching system,cold roll forming system,cutting to length system,automatic stacker system,electric controlling system,hydraulic system,automatic controlling system,and so on.

Guardrail Forming Machine
Working Flow
Uncoiling-sheet Guiding-Straightening&Levelling-Scrap Cutting-Holes punching-Roll forming-Cut to length-Sheet to support table
Main Technical Parameters

Item Parameters
板型Profile Two ribs and three ribs guardraill
Material Type Steel strip
(mm)Thickness 2.5-4.0
(Mpa)Yield stress 230-300
(m/min)Max.Forming speed 20
Roller material D2
Roller driven type Gimbal transmission
Controller PLC
Operation  Touch screen+button
Hydraulic system pressure 25
Total weight  about 50000

Automatic C steel flying saw cutting

Automatic C steel flying saw cutting

Automatic flying saw cutting, punching C steel Equipment:
From the end of the strip into the device, through a variety of roll pressed into C-shaped steel from the head sent. After gradually improve the production process, and ultimately the whole process automatic control, dramatically improved productivity, increase the technological content and added value of the client device. Improved three-step process to complete. The first step to improve and increase the length of the measuring device and flying saw, when pressed length reaches the set length flying saw action, automatically cut profiles. The second step improvements, plus a dozen side hole hydraulic punching equipment, punching four holes at once, flying saw cut from the middle, thus forming two adjacent C-shaped steel heads, tails two sides of each hole. The third step is to improve, add a device to hit the hole in the strip pressing process set by the user out of the hole spacing, the maximum it can play 16 holes. The fourth step improvements, the requirements for the new C-shaped steel profiles shot holes in the middle of the requirements of the side hole 4 hole 2 hole punching die to die, modify the program to fight side hole, making side hole punching device capable of double play in the middle hole and pitch set by user, maximum 8 groups can play two holes. This will satisfy all the requirements of the C section.

Automatic C steel flying saw cutting
Automatic C steel flying saw cutting main technical parameters:
A: Host:
1. Host Volume: 7.6 meters long, 1.5 meters wide, 0.9 meters high
2. Weight: about 5.0 tons
3. Main motor power: 11kw
4. Reducer: Planetary cycloid reducer
5. Large frame: 350H steel
6. sprocket chain: GB 45 # hardened steel
The thickness 7.: 18mm
8. Spindle: Material: 45 # steel, after quenching from finishing
9. Leveling machine: Seven roller leveler 45 # steel seamless pipe, finishing, made of hard chrome plated
10. Roll the die: all Gr15 (bearing steel) by forging, finishing, quenching (hardness of 50 ° ~ 52 °), keyway cutting line cutting, surface hard chrome plating from
11. The adjustment sleeve: 45 # steel seamless steel pipe finishing, zinc plated, line cutting cutting snap together
12. Roll Rows: 13
13. C-shaped steel Specification: adjust the width: (60 ~ 300) mm vertical wall height (30 ~ 70) mm
14. rollable thickness: (1.5 ~ 3.0) mm
15. The speed can be rolled plates (7-8) m / min
16. Model Replacement: External adjustment nut
II: Flying sawing
17. Volume: 1.3 meters long, 1.0 meters wide, 1.2 meters high
18. Quality: about 0.8 tons
19. The main motor power: 380V, 50HZ, 11KW
20. The pump station power: 380V, 50HZ, 3.0KW
21. Blade: thickness of 3.5mm, high-speed hacksaw piece
22. A hydraulic cylinder: Bore φ80mm, cylinder length 800mm
23. Cutting speed: 2 to 3 seconds / second
24. Large frame: channel steel welded frame
25. The blade guard box: steel plate welded
26. The blade cartridge bearings: 45 # thick-walled steel pipe, made of fine boring grinding
27. The blade shaft; 45 # steel after quenching grinding together
Three: the automatic control system advantages:
1. flying saw punching C steel equipment 7-roller leveling, the flat effect, drive coupling using the activity, and automatically disconnect the host, avoid the synchronization device is running hard to bring
2. Roll Die: The Gr15 (bearing steel), high hardness, wear resistance, generally 2 years no significant wear, hard chrome plated can increase wear resistance
3. Host an external nut adjustment, quick and easy replacement of utility models, the key hook 45 # steel finishing, hardening, cutting lines made of high hardness, never bend
4. Adjust set: The snap-in, easy to uninstall, interchangeability, easy to fall off, easy to replace
6. high degree of automation, save manpower, save time, the material standard