Automatic C Stud Roll Forming Machine

Automatic C stud roll forming machine
Roll forming machine, C purlin roll forming machine, C shape roll forming machine, C stud roll forming machine, fully automatic roll forming machine

Automatic C stud roll forming machine Advantage
The C stud roll forming machine can produce different sizes in the same machine by input data in PLC, it is easy to operate and is accurate.

1. Automatic C stud roll forming machine Working Flow:
De-coiler->Feeding Guiding —>Leveling —–>punching——>Roller Forming ——->Hydraulic Cutting —–>Output Tables

2.Automatic C stud roll forming machine  Techical Parameter

A…Decoiler
Inner diameter of the coil is 450-550mm
Outside diameter coil is 1500mm
Coil width: 600mm
Coil load: 1.5T

B. Forming device:
Material thickness: 1-3mm
Roller stands: 13
Shaft material: 45# steel outer diameter 80mm
Roller material: 45# steel
Main power: 15kw
Driven type: Chain 2”

C. Punching device
Adopted with 3 independent 4 pillar hydraulic punches.
Length for Punch Table: 6 m
Motor for Hydraulic Punch: 5.5 kw
Hole-Punching Modular: 3 Pics

D. Hydraulic cutting device:
Blade ans mold material: G12 ateel with quenched treated 60-62
Power: 5.5kw
Advanced hydraulic drive, automatic cutting after forming, no distorting or wasting, high level safety
Factor.

E. Controlling system:
Taiwan Taida touch screen
PLC: Panasonic
Automatic length measurement
Automatic quantity measurement
Computer is used to control length and quantity. Machine will automatically cut to length and stop
When required quantity is achieved.
The lenght inaccuracy can be amened easily.

Fully main T bar rolling forming machine- newly update

Full automatic main T bar rolling forming machine could help you to make T grid without person intervention. From roll forming to punching, this machine could make all perfect product with fast speed. The machine could make main T grid in the speed of 25 m/min. There is a T bar profile for your reference in the followings. T bar light steel is a new type of building material. With the development of modernization in China, T bars are widely used in hotels, terminal buildings, train transportation stations, railway stations, playgrounds, shopping malls, factories, office buildings, and old buildings. Renovation, interior decoration settings, ceilings and other places.

T bar rolling forming machine

Features of T bar rolling forming machine:

1. Full automatic and fast speed.

2. Low energy consuming, no matter from workforce or electricity.

3. Easy to operate, normally speaking one week then you can learn how to run it.

4. The main T grid made by our machine is beautiful in shape and solid when using

Components of T bar rolling forming machine:

1. Double head decoiler for different types coil.

2. Main roll forming machine.

3. Hydraulic punching and servo cutting device.

4. PLC control station.

5. Runout table.

Working process of full automatic main T grid roll forming machine:

Uncoiler—Entry Beach—roll forming machine—punching—cutting to length—run-out table.

Economic strong C purline rolling forming machine

In the market, there are many types C purline used for the building like galvanized C steel, galvanized steel, glass cable tray type C card slot type C steel, C steel, glass curtain wall type trough type C reinforced steel, C steel, with double unilateral C steel, manual forklift C steel, C steel, equilateral straight edge C steel, bevel edge type C steel, C steel, inner bevel roof purlin (wall) C steel, C steel, automobile profile highway column C steel, C steel solar stent (21-80 Series), with a precision of C type steel formwork support C steel, etc. equipment. That is all made by c purline machine.

Based on the customer requirements, we have designed many types C purline machine. Here I will introduce one type: cheaper version, adjust sizes by manual spacer:

Here is the drawing profile for your reference:

C purline profile  parameters of c purlin machine

Take the above C purline size range for example, I show you how the machine designed.

Machine working process:

Decoiling–feeding–leveling—pre-cutting—punching–forming—measuring—cutting—production

The C purline cold rolling machine is composed by decoiler, leveling beach, roll forming machine, shearing system, runout table.

Here is the C pulrine machine pictures for your reference:

c purline machine

Hydraulic Cutting device:

1. Hydraulic cutter.
2.Blade, puncher and mold material: G12 steel with quenched treated 60-62℃
3. Cutting system: advanced hydraulic drive, automatic cutting after forming, no distorting or wasting, high level safety factor.

 

 

cutting part of c purline machine

PLC controlling device:

1. Screen: Touch screen               2 PLC: DELTA

3 .Automatic length measurement       4 Automatic quantity measurement

5 Computer is used to control length and quantity. Machine will automatically cut to length and stop when required quantity is achieved

6 Length inaccuracy can be amended easily

clip_image002[8]

Note:  the difference of manual adjusting size and fully automatic machine lies in, the manual one, you need to know some knowledge when adjust sizes from 80 to 300 both for bottom size and height.  For the fully automatic purline machine, all could be done by PLC.

For this machine, if you have any question, please contact 00861512775578 at any time. In the next article, I will show you the full automatic C & Z purline rolling forming machines.

Corner Bead Roll Forming Machine

Corner Bead Machine is also called wall angle roll forming machine, it could be used together with concrete to make the wall angle more beautiful and stiff. This corner bead roll forming machine can make the perfect corner bead in batch with high speed. In addition, we made the machine according to your requirements.

wall angle L angle

 

Different with other rolling forming machines, this one needs more independent pressing machine to punch the holes on the corner bead. Here is some information of the pressing machine.

Pressure of high-speed stamping presses 25T

punching holes machine

Here are the main machine parameters of corner bead roll forming machine for your reference:

1).Roller station:9 stations
2).Shaft material:45# steel
Outer diameter:40mm
Roller material: Cr12MoV
3).Transport:Gear reduction motor and Gear Driving
4).Forming Speed: 12-20m/min
5)Cutting Model:Hydraulic tracking cutting
6)Length Measurement:counter
7).Motor:3kw
8)Operation Model:Button + Touch Screen
9).Size of Machine: 3mx1.2mx1.5m
10).Voltage:415v,
11)Test Material: Q235

punching holes of wall angle machine

There are many types of corner beads for your reference, the making process is same like the above one:

corner bead roll forming machine

If you need to know more information, please contact us at any time.

1.5 to 2.0mm C Purline and U channel Machine

C purline and U channel is quite popular in modern construction area. Light steel keel machine makes ceiling skeleton. That is, we often see the ceiling, especially the shape of the ceiling, are made of light steel keel frame, and then covered with gypsum board made of. The light steel keel ceiling is divided into the upper light steel keel ceiling and the light steel keel ceiling. Take the following drawing profile of C purline and U channel machine and then you will understand:

C U channel drawing profile

C U channel in ceiling

Normally many sizes could be made by one machine. There are two method which you can choose. One is using the manual spacer to adjust size. This type price is lower but you need to know how to do the adjusting.  For the linear machine you can use to adjust sizes. This type you can adjust the sizes through PLC. It is easier but price is a little higher. Here are some pictures for your reference:

c purline and u channel machine

The above picture is about the manual version. This type you need to adjust the spacer to make different sizes. In the following part, I will show you the fully automatic linear type.

Linear machine

The right part of the machine frame could be linear easily by PLC, so you can make the C channel and u track easily.

For those two types  C purline machine, U channel machine, if you need to know more information, please contact us at any time.

name card

C300 purline rolling forming machine manual version

The advantages of Zhongtuo C purlin roll forming machine 1.Produce different purlin sizes without by adjusting spacers.  2.No need changing cutter for different size. 3.Easy operation, low maintenance cost  4.Infinite sizing(any size within machine range),help to save material 5.Optional Punch hole at any position of purlin web side and flange side. Taking the following drawing profile for example to show you how the machine is composed:

 C purline drawing profiles

Here are some more detail parameters of the C purline machine for your reference:

Supported material:

Processing materials: Q215 Q235 Q345          Thickness: 1.5—3.0mm          Hardness: 195mpa—350 mpa Material width: 190—420mm                        Forming width: 80—300mm Height: 80–300 mm     Small leg: 15—20mm        Mid flange: 40–80mm (adjustable) Forming speed: 8m-10m/min           Molding methods: Roll forming

Decoiler

Usage: It is used to support the steel coil and uncoil it in a turntable way. Passive uncoil pulled by roll forming system. Loading capacity: 5T       Uncoiling width: 1000mm   Inner diameter: 450-550mm

Feeding

Usage: Put the raw material (steel plate) through the beach to manufacture and process,4 down and 3 up , it can guarantee that the products are neat, parallel and everything is uniformity. Material of axis: 45#steel           Number:3 up,4 down             Diameter of axis: 100mm  Forming round: Material bearing steel (GR15), quenching 60-62 ℃

Side- wheel

Side wheel Features: leveling part to add two rows of side wheel, he can not control strip deviation to ensure that products are parallel.Operating principle: manual screw adjustment, simple, convenient and fast.

Roll forming machine

Advantage:Automatic length cutting, automatic punching, high degree of automation, quick and easy installationC-beam machine is a set of rollers to produce a variety of specifications C purlin roll forming machine finished single

It consists of passive loading rack, leveling device, punching device, after forming cutting device, hydraulic station, computer control systems. This machine adopts automatic flying saw punching, easy to operate features.

C section steel rolling machine equipment of C-beam bending finished with good pressure performance good flatness, automatic fixed-length cutting, automatic punching, high degree of automation, quick and easy installation,

Products can be used as the main medium-sized industrial buildings by the force structures, such as factories, warehouses, machine garage, hangars, exhibition halls, theaters, stadiums, fairs load bearing roof garden sheds and wall level support. Cold-formed steel is the main material for the production of light steel structure, the use of steel or steel roll forming steel.

C purline forming machine

cutting part

Features: The hydraulic broken C-beam machine roll bending finished with good compression performance, good flatness, automatic fixed-length cutting, automatic punching, high degree of automation, quick installation. Main power:4kw

C purline rolling forming machine

Punching part

Features: punching is added to the flying saw cutting part, by the hydraulic control, mainly in the red c-shaped steel in the hole based, can be set up according to their needs, can be washed from time to punch, simple to use, the durability
Power: 4kw (double valve)   Cylinder: 2 Material: Cr12 quenching   Quantity: 2

Hydraulic station

It is controlled by gear wheel oil pump. Afer filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job

Power:3kw

Hydraulic oil: 46#

Components: The system includes a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves.

Electric Control System

1.Adopted PLC , transducer, touch panel from Mitsubishi Japan to ensure high speed with stability, precision and lifetime.

2.Other electric element are Schneider

3.Equipped with movable switch , air break, radiator, transformer & electric leakage protector for operation convenience and safety.

Counter

4.One counter gauges length,pulses,and decides length

5.Omron encoder for length measurement

Products receiving tables

6.It adopts welded steel and supported roller to transmit the products.

For this machine, if you want to know more information, please contact cnzt002@zhongtuocn.com

50/70/100 Light keel Roll Forming Machine

50/70/100 light keel roll forming machine is the combined light keel rolling forming machine. It belongs to all in one machine, which means by this one machine, you can make 50 channel, 70 channel and 100 channel. But when adjusting, you need to know how to adjust the spacer. For the 50/70/100 light keel, here are some drawing profiles for your reference:

drawing profile of light keel

Here are the real pictures of 50/70/100 light keel: 50-75-100 light keel

50/70/100 Light keel roll forming machine:

50-75-100-light kell roll forming machine

Here are machine parameters for your reference:

1.Manual decoiler

1).Material coil inner diameter: 500mm-600mm

2).Max coil width: 600mm

3).Carrying capacity: 1500kg

2.

1).Shaft material:45# steel,outer diameter:50mm
2). Roller material:GCR12Mov
3).Number of forming steps:11steps
4).Main electrical machinery power: 5.5 KW
5).Forming speed: 25m/min
6).Transport:by gear
7).Voltage: 380v 50hz 3phase or customize

Sometimes maybe you need to punch logo or holes on the finished products, please refer to the following pictures:

punching holes

Hydraulic shearing:

1).Hydraulic cutter

2).Blade and mold material: Cr12 steel with quenched treated 60-62℃

3).Cutting system: advanced hydraulic drive, automatic cutting after forming,no distorting or wasting,high level safety factor,will not stop the machine to ensure the speed of cutting.

 

 

 

For this machine, if you want to know more video and more details, please contact cnzt002@zhongtuocn.com. Or contact me by whattsapp 008615127755788.

Operating manual book for the double layer roll forming machine

Operating manual book for the double layer roll forming machine
Below picture is our new finished double layer roll forming machine
Here we share the operating manual book for the double layer roll forming machine, firstly please check below electrical drawing:
Wiring:
A machine power is three fire wires to one zero line, three were connected FireWire cable row A, B, C (1,2,3), zero line N (10) and connected to the solenoid valve common neutral, U, V, W (4 , 5,6) then press tile machine motor, U1, V1, W1 (7,8,9) connected to the pump motor, drop the knife solenoid valve control wire to K1 (11), l knife solenoid valve control wire to K2 (12) .
Simple operation:
Before transmission should automatically switch to the off position screwed (counterclockwise twist it).
 Press the button to start the pump. Note steering pump motor.
 Follow the onscreen instructions to select languages.
 Press and hold the tile machine forward, the board went to the outside edge, hold down the scissors cutting board, knife raised up by scissors upper limit.
 Screen display working status, the key clears the current number of copies; button clears the current length.
 screen display working status, length or button to select the number of copies.
 After all set to unscrew the automatic switch (clockwise twist it), the machine to work according to the set of data. After the work is completed, the machine stops automatically.

shutter-door-slat-roll-forming-machine-2
If you still need to continue to work the same length, just click the ALM key (key has cut the number of copies is cleared), the machine will be set according to the number on the screen and then work again.
If you need to change the length, automatic switch should stop. And then set the next production tasks. Also note onscreen has been cleared before the next start to cut the number of sheets automatically (ALM key press on the display).
 Automatic switch halfway down simply screwed back (counter-clockwise twist it), while continuing to work and then unscrew the automatic switch can be activated by pressing the pump.
* If the board does not match the length and requirements, according to adjust the screen, in the original amount of compensation based on the re-adjust the compensation amount plus or minus compensate. (Before correction plate length + compensation amount plus – minus compensation board after adjustment = length)
 Frequency machine deceleration distance, usually 200 mm, general machine this value is meaningless.
Any other questions about the installation of the double layer roll forming machine, kindly feel free let us know. We are sure to try our best to help you with you questions and offer you a best solution.

The reasons why some profiles are not suitable for the 2 in 1 double production roll forming machine

The reasons why some profiles are not suitable for the 2 in 1 double production roll forming machine
The drywall channel partition joist roll forming machine, As the machine C stud and U track channel roll forming machine are popular in 2016 year. For example, the 50 C channel and 50 U channel, the 75 C channel and the 75 U channel, the 100 C channel and 100 U channel profile machines. They can be designed as one separate machine, and double production 2 in 1 machines. The double production 2 in 1 machines are very popular in 2016.

2 in 1 double production roll forming machine
For the ceiling channel roll forming machine too, the double production 2 in 1 machines are popular too. For example, the 60×27 ,27×28 profile machine. It can be deigned as the separate machines, and can be designed as one machine with one shaft with 2 sets of molds and the double production machine lines.
Below are some pictures of the double production lines:
Today a customer inquiry a shutter door and the U guide roll forming machines, they want a U guide and the shutter door machine double production line 2 in 1 machine. After i checked with our engineer , we told him that the double production line are not suitable for U guide and the shutter door profiles. Not all the profiles and suitable for the 2 in 1 double production lines.
Below are the reason why Not all the profiles and suitable for the 2 in 1 double production lines.
(1)The 2 in 1 double production line is suitable for the profile which is with the thin thickness and with small quantity steps stations. So the double production lines are not so big, and convenient to load and unload into the container.
(2)The shutter door profile thickness is about 0.8 mm while the U guide profile thickness is about 2.0mm. So with different thickness, the two machines length are not same.

What profiles are suitable for the double production 2 in 1 machine lines?
For example, the 60×27 27×28 profile, the thickness is 0.3 mm of both profiles, and both separate machines are small, so it is nice to have the two small machines together to form a double production line to save the space.
The other side, the 60×27 27×28 profiles are near, and both separate machines are similar.
Below is the pictures for your reference:

2 in 1 double production roll forming machine1
After the explanation of the double production 2 in 1 machines, if you have understand the designing of the double production 2 in 1 machines. If you have any inquiry of some certain profiles, kindly send us the profiles drawing, we will design the machines for you, to check if it is suitable for the single production machine or the double production line 2 in 1 machines.

2 in 1 double production roll forming machine 1
Welcome for your visiting and your any inquiry!

High speed rolling shutter door making machine

High speed rolling shutter door making machine
High speed rolling shutter door making machine could help you make the rolling shutter in batch fully automatic. The speed could reach 50m/min. The high speed machine is designed based on the normal speed machine 25m/min but different with the tranditional shutter doors, it has improved the following elements:
1.Using independent strong frame stand.
2.Using moving and flying shearing system.
3.Adding turkey head to make the size and shape accuracy and beatiful.
4.Add fully automatic receiving table.

door-channel-roll-forming-machine

In the following article, I will take a random drawing profile to show machine parameters:
High speed rolling shutter door making machine pictures for your reference:
Here are some parameters of high speed rolling shutter door making machine:
Main roll forming machine system:
a. Number of forming steps: 24 stations
B. Shaft material: 45# steel with quenched treatment, precision machined,
The diameter: ¢80mm
c. Roller material: Cr12 Mov with quenched treatment
d.Transport: by gear
e. Forming speed: 40m/min
f. Motor: 18.5 kw
g. Voltage: 380v, 50Hz,3 phase or customize
h. Structure: independent stand
i. Size of machine: 4.5m *0.8m *1.2m
Motor brand:Siemens
Flying Shearing system:
The material of blade: Cr12Mov,
Hardening HRC 58-62℃
Length Tolerance:3m±1.0mm
2 sets single head Turkshead, with 4 rollers*2sets
Hydrailic the infinite cutter to make sure the shearing speed and shape
For making sure the sizes and make the cruve beautiful.
Servo motor drive to make it fast speed.
Adtvantage: lower noise and perfect shape, no stop shearing.
Hydraulic station:
Hydraulic motor Power: 3kw
Hydraulic oil: 46#
Hydraulic pressure: 12 Mpa
Brand: Bosch
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And two sets of electromagnetism valves.
Hydraulic station with water cooling down system as when machine working at high speed, hydraulic oil is not so powerful, we need to make it cool down. .
For this machine if you want to know more information, please contact us at any time.