Simple Slitting Machine

Simple Slitting Machine

Simple slitting machine is specialized designed for the color steel manufacture factories, slitting machine is easy to operate,convenient to use.The slitting length can be infinite extend. This Slitting machine is used to slit off thin material. It’s cost effective solution. It can finish decoiling, leveling, slitting, etc

Working Flow 

Decoiling →Feeding guide→ Slitting → Supporting table
Technical parameters of this slitting machine:
1.Materials:cold rolled steel coils/color-coated steel coils
2.Thickness:0.3-4.0mm
3.Width:Max100-1250mm
4.Line speed:max 20m/min
5.Machine Size:1700mm*1300mm*1200mm(Length*Width*Height)
6.No.s of Slitting:max9slits
7.Cutting Accuracy:0.02mm

simple-slitting-machine
Purpose: Slitting line used to divided the steel coils into the required width coils.

slitting line

If you have your own requirements, please feel free send them to us. We can design the machine according to your requirements. We also have simple hydraulic slitting machine and hydraulic slitting machine for your choose. Just choose the one you prefer.

Warranty  1. One year, and we will provide the technical support for the whole life.

2. Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD80/person/day for salary.

3. Need one technician.

4. Training time: one week (contains the time of installation and adjustment)

Valley tray machine

Valley tray machine Main paremeters:
Material: Color coated steel
Thickness: 0.4-0.8 mm
Drive mode: Chain
Speed: 8 meters /minute
Voltage: 380 v 50 hz 3 phase
Machine size: 8.5 m*1.2 m*1.5 m
Weight of main part: 4.5 tons
Frame type: Middle plate
Frame : 350 H steel welded
Material of shafts: 45# steel
Diameter of shafts: φ 70 mm
Number of rollers : 15 rollers
Main power: 5.5 kw
Material of blades: Cr 12 quenched
Blade power supply : Hydraulic
Machine Color: Blue & Yellow

valley-tray-machine
Valley tray machine components:
Man-made uncoiler-roll forming machine-computer control system-hydraulic control system-press form-cutting
Valley tray machine Application:
This product is widely used in many kinds of industrial factory, civilian buildings, and Roof board for attached part product. It has advantage of pretty appearance, durable using and so on.
Valley tray machine Competitive advantage:
1. save space
2. easy install
3. perfect service
4. excellent quality
5. save freigh

valley-tray-machine-1

 

Light weight c purlin roll forming machine

Characteristic
This roll forming machine is fully automatic for manufacturing C or Z purlin which can be used for steel frame of factory buildings. Punching and cutting are completed at the same time. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.
Rollforming process: uncoiler, rollforming, cut to length. (punching also can be added if needed.)
Fully Automatic Control System.
Easy operation: Key in the length and quantity on the control panel.
One year warranty.
we also can do a custom roll forming machine, i.e. We can design the machine according to your specification and profile drawing.
One roll forming machine only can produce one profile. The following profile drawing are some examples for your reference.

light-weight-c-purlin-roll-forming-machine
Composition of machine line
Single head uncoiler
Roll forming main machine
Hydraulic cutting system with automatic Cut-To-Length
Control panel

light-weight-c-purlin-roll-forming-machine-1

Specification
SHEET THICKNESS 2.0 ~ 4.0 mm
FORMING SPEED 13 ~ 20 m / per minute
ROLLER SHAFT DIAS φ70 mm
ROLLER STATIONS 12 ~ 18
MOTOR OUTPUT 25 ~ 40 HP
LENGTH x WIDTH L 8 ~ 12 M W 1.4M
SINGLE HEAD UNCOILER 3 ~ 5 Ton
Profile samples

light-weight-c-purlin-roll-forming-machine-2

Gutter roll forming machine

Gutter roll forming machine
Introduction
The color steel rain gutter made by the roll forming machine.It is use for drain the rains.The finished products have many features, such as good interlocking,no leak,beautiful integrity,longtime using and so on. Color coated steel gutter is widely used in workshop,warehouse,hangar,gym,and so on for inductry and cicil buildings.
Machine pictures:

gutter-roll-forming-machine
Here are some simple gutter drawings for you reference:
gutter-roll-forming-machine-1
Finished product made by our machine:
gutter-roll-forming-machine-2
Working Flow
Uncoiling→Feeding material into machine→Roll forming→Measuring length→ Step formed→ Auto cutting→Products receiving

corrugated-roll-forming-machine-3
Components of production line

No. Name Unit Qty
1 Manual decoiler set 1
2 Main forming machine set 1
3 PLC control system set 1
4 Hydraulic pump station set 1
5 Post cut set 1
6 Electric motor set 1
7 Output table set 1

Un-coiler System

Usage: It is used to support the steel coil and uncoil it in a turntable way.

Passive uncoil pulled by roll forming system

Loading capacity Uncoiling width Inner diameter
5 T 1250 mm 450-550 mm

corrugated-roll-forming-machine-4

Coil feeding part

Usage: Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.

gutter-roll-forming-machine-3

Forming device

Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked when it is working

gutter-roll-forming-machine-4

Feature : Ensure stability , precision and lifetime.

No.                    Main parameter
1  Length of the main part  7500 х 650 х 1450 mm
2  Weight of main part  2.5 t
3  Voltage  380 V/ 50 HZ 3 Phase (as customer’s request)
4  Roller fixer  Middle plate welded
5  Frame  350 H steel welded
6  Frame thickness  30mm
7  Drive mode  Chain
8  Material of rollers  45# steel, surface hard chromium plating.
9  Material of shafts  45# steel
10  Diameter of shafts  Φ 60 mm
11  Number of rollers  15rollers
14  Main power  3 kw

Cutting device

Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor.

(include cutting tools, hydraulic tank, cutter machine)

Blade Material Cutting system
Cr12 quenched Full automatic

 

gutter-roll-forming-machine-5Counter

One counter gauges length, pulses, and decides length. Omron encoder for length measurement.

Products receiving tables

It adopts welded steel and supported roller to transmit the products.
3*0.9*0.6m

Controlling device

1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with

stability, precision and lifetime.

2.Other electric element are Delta

3.Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.

Screen

PLC

Text screen displayer

Taida DVP14ES from Taiwan

Hydraulic

(include a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves )

Orgin

Power

Advanced hydraulic system from Taiwan

3 kw

Metal embossing machine

Embossed lines are mainly for producing embossed aluminum and steel roll. Metal embossing machine is suitable for metal sheet, particle board, decorated materials, and so on. The pattern is clear and has strong third-dimension. It can be assorted with the embossing production line
The main parts of this producing line
Uncoiler, embossed host, recoiler, electrical control station
Here is our pic for your reference:

metal-embossing-machine
 Detailed parameters of this metal embossing machine line
1. Roller specifications: DIA450~500mm, width: 1000~1800mm.
2. Hardness of roller surface: HRC60~63.
3. Pattern processed by laser engraving.
4. Pressure mode: hydraulic 50~100T.
5. Working speed: 1~20m/min, speed changed by frequency converter .
6. Voltage 380V/50Hz/3PH
Here are some pics of embossing pattern for your reference:

metal-embossing-machine-1metal-embossing-machine-2

metal-embossing-machine-3metal-embossing-machine-4

The parameters of the Decoiler、Recoiler parameters :

1、Machine size:4100×1200×1800mm

2、Style:Φ500-510×1350mm;

3、Loading weight: 2500Kg to 5000kg;

4、Cylinder size expansion: Hydraulic cylinder control

5、Motor:15Kw Frequency conversion motor SIMENS

linear speed 0-20m/min;

6、RollLoading:Hydraulic Cylinders

Shearing system

  1. Type of cutting power: Hydraulic

Cutting balde material:  Gcr12, quencing at 58 to 62 degree to make sure hardness and long time to use

Cutting tolerance:±1mm

Cutter blade more pair we will give one more as spare part

Cutter quantity: 1

Working pressure:20 MPA

Note: we add this before the recoiler, for after embossing, the coil change to thick and the diameter will be quiet big. For example, maybe the coil just 100 meter, the outside diameter will be quite big. So this is nessary.

If you want to know more details, we also can provide it for you. We also can customize the machine for you according to your requirements.

Omega light keel roll forming machine

Omega light keel roll forming machine
Keel machine is based on strip as raw material, through continuous cold-rolled forming, production the complex cross-section profiles (products: steel keel, paint keel, keel, Etc.) and different specifications of the cold-formed, paint unit equipment, controled by PLC .

main-roll-forming-system
Working flow:

omega-light-keel-roll-forming-machine-work-flow
Profile pictures for reference:

profile-pictures-for-reference
Component:
Un-coiler System:
Usage: It is used to support the steel coil and uncoil it in a turntable way.
Passive uncoil pulled by roll forming system
Loading capacity: 1.5T
Uncoiling width: 300mm
Inner diameter: 450-550mm

un-coiler-system
Entry Beach:
Usage: Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
Main Roll Forming System:
Usage: In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, gear transmission( the first and the last roller, the down roller should be attached with the upper one with the gear drive.), roller surfaces polishing, hard plating , heat treatment and galvanizational treatment . The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.
Shearing Mechanism
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.
Hydraulic Station
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Electric Control System
1.Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element are Delta
3.Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Counter
One counter gauges length, pulses, and decides length.
Omron encoder for length measurement.
The light keel roll forming machine we shipped to Fiji:

Guardrail Forming Machine

Guardrail Forming Machine

Express road guardrail panel is made from hot rolled steel strips,and straightened, holes punched, roll formed, and cut to length by guardrail forming machine. The finished products are of many features. Such as high efficiency, high automatization, less labor.and etc.This machine integrates the technologies of cold roll forming,punching,automatic stack,and automatic controlling.

guardrail-forming-machine-1
Guardrail roll forming machine consists of uncoiling system, straightening system, scrao edge cutting, levelling guillotine shearing system,holes punching system,cold roll forming system,cutting to length system,automatic stacker system,electric controlling system,hydraulic system,automatic controlling system,and so on.
Working Flow
Uncoiling-sheet Guiding-Straightening&Levelling-Scrap Cutting-Holes punching-Roll forming-Cut to length-Sheet to support table
Main Technical Parameters

Item Parameters
Profile Two ribs and three ribs guardraill
Material Type Steel strip
(mm)Thickness 2.5-4.0
(Mpa)Yield stress 230-300
(m/min)Max.Forming speed 20
Roller material D2
Roller driven type Gimbal transmission
Controller PLC
Operation Touch screen+button
(Mpa)Hydraulic system pressure 25
(kg)Total weight 50000 about 50000

 

guardrail forming machine

Finished product:

Highway Guard rail or guardrail, sometimes referred to as guide rail or railing, is a system designed to keep people or vehicles from (in most cases unintentionally) straying into dangerous or off-limits areas. A handrail is less restrictive than a guard rail and provides both support and the protective limitation of a boundary.

guardrail-forming-machine

Downpipe Roll Forming Machine

Introduction
Closed type colour coated steel downpipe is cold rolled and automatically edge interlocked by downpipe roll forming machine,the finished products are of many features,such as good interlocking, no leak, beautiful integrity, long time using and so on. This series machine is matched with downpipe bending (elbow)machine, used for bending and end narrowing. The angle of bending can be adjusted by manual according to engineering requirements. Colour coated steel downpipe is widely used in workshop,warehouse,hangar,gym,and so on for industry&civil buidings.

downpipe roll forming machine

 

 

 

 

 

 

Downpipe roll forming machine consists of uncoiler,infeed guides,fixed position driven forming stations,shearing device.Hydraulic station,PLC control console and so on. Our company has dozons of profile models for this series roll forming machine
We can design different kinds of profile for downpipe machine,as per customers’ requirements.

downpipe-roll-forming-machine-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Working Flow
Uncoiling-Sheet Guiding-End Cutting-Roll Forming-Measuring Length&shearing-Sheet to Support Table
Main Technical Parameters

(mm)Downpipe section specification 134*93118*89
 

Material

Type Color steel sheet
(mm)Thickness 0.45-0.55
(Mpa)Yield stress 230-300
(m/min)Max.Forming speed 10
Roller material 45#steel with chrome
Roller driven type chain transmission
Controller PLC
Operation Touch screen and button
(Mpa)Hydraulic system pressure 12
(KW)Hydraulic station motor power 7.5
(KW)Main motor power 3
(KW)Total power 10.5
(Kg)Total weight about 8000

downpipe-roll-forming-machine-3

 

 

 

 

 

 

 

 

 

 

Pictures for reference:

downpipe-roll-forming-machine

C Z purlin cold roll forming machine

C Z purlin cold roll forming machine  is a machine can produce many sizes. Generally, there are three types of machine, c purlin machine, z purlin roll forming machine, C Z section steel purlin machine. The Web width can be 80-300 mm Flange height can be 40-80 mm, it is adjustable from min to max. The size of holes can be design by customers. Let us show you a finished product to check.

c z purlins
This C Z Used Roll Forming Machine consists of uncoiler,feeding and straightening,punching and cutting part, main roll forming part,cutting device and runout table. It is easy to operate and high safety. The Machine’s parts are all made with precision and experienced personals, with optimum quality roll tools so you never have to worry about the quality. The Roll tools are carved in highly precise CNC machines which gives it best quality and long life as we say “Quality & Service are the main ingredients of our Machines”.  The drawing profile is like the followings.
c-z-purlin-cold-roll-forming-machine

 

 

 

Working flow of this machine

Decoiler– Roll Forming–PLC System—Hydraulic System –Pressing –Cutting —Output Table
c-z-purlin-cold-roll-forming-machine-1

 

 

 

Length of the main part 6800mm*800mm*1200mm
Weight of main part 7.2 tons
Voltage 380V  50HZ 3Phase
Frame 400 H steel
Drive mode differential gear
Main axle material GR15
Material of shafts 45# steel
Diameter of shafts φ80mm
Number of rollers 16 rollers
Main power 15kw(cycloidal planetary gear speed reducer)
Forming speed 8m-10m/min
Adjustment method Half seams type Looper

c-z-purlin-cold-roll-forming-machine-3

High quality cantilever type cable tray roll forming machine

High quality cantilever type cable tray roll forming machine

This cable tray roll forming machine may produce the cable tray, the different sizes through the replace punching moulds to complete. Forming machine is combined and adjustable, one set of combined rollers complete all cable tray products, the change size through adjust distance of rollers to complete.

high-quality-cantilever-type-cable-tray-roll-forming-machine

Automatic inner tight decoiler ◊ coil inner diameter 450mm-550mm
◊ maximum width of coiling600mm
◊ maximum weight of loading 2500kg
Main forming machine ◊ a. number of forming steps 11rows
◊ material of shaft 45# steel . Outer diameter 60mm
◊ main motor power: 5.5kw
◊ The speed of forming: 0-50m/min
Hydraulic cutter ◊ material of blade:Cr12 mould steel with quenched treatment 60-62
◊ cutting system :adopt advanced hydraulic drive, after forming automatic cut, no distort, no wasting , high safe factor.(tracking cutting)
The electrical control system ◊ The Brand of display: DELTA
◊ The main computer (PLC): DELTA DVP14
Hydraulic system ◊ Adopting advanced hydraulic system of Tai Wan
◊ Power:3kw
The equipments coating , package ◊ the coating adopt international general shade-guide
◊ The package :simple waterproof package

two-waves-highway-guardrail-roll-forming-machine-1

Why choose us?
1.We can make and design all kinds of roll forming machine according to customer’s requests.
2.This is a very perfect and durable equipment. We have more than 13 years experiences.
3.This kind of machine has the best quality and the best price. It has accurate measurement and easy operating.
4.We can design and manufacture the special type machine according to the customers’ requirement and we could provide technical guiding, production, installation, debugging and maintenance service to all customers.
5. Our product has been exported to many regions and won high reputation because of the high quality and reasonable price.

two-waves-highway-guardrail-roll-forming-machine-2