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Light duty rack roll forming machine

1006

A light duty rack or shelves roll forming machines is for making storage shelves, shelf type. The reason why we distinguish and name light duty according to the carrying capacity of the shelf. By this principle the carrying capacity of light goods shelves in all storage shelves is the smallest. Usually the shelf bearing layer less than 150kg/ layer.

Our Light duty rack roll forming machine supports the material thickness from 0.8 to 1.5mm. And the working speed could reach 25 m/min. For installation easy, most of the rack has holes, so the machine has to be desinged with punching station. Through checking the following working process to know more about the elements of the roll forming machine:
Hydraulic De-coiling---Material guiding---Levelin---Hydraulic punching---Roll forming---Length sizing---Cutting the panel---Panels to the collecting platform---Finish
Light duty rack roll forming machine_working flow

Here are the popular drawing profiles:

Light duty rack roll forming machine_profiles

Take one of the rack shelf drawing profiles for your refernce:

Light duty rack roll forming machine_one rack shelf

The machine we will be designed as the following parameters:

Technical parameters:

●Matching material: G.I or M.S
●Material thickness range:1.2-1.8mm
●Main motor power: 15kw
●Forming speed:1-3m/min(include punching and cutting time)
●hydraulic station power:22kw
●Quantity of stands:about 16
●Shaft Material and diameter:¢75mm, material is 40CR
●Material Of The Stations: Guide rail style
●Tolerance:3m+-1.5mm
●Way Of Drive:1.5 inch single chain    
   ●Controlling system:PLC
●Total weight:about 8 Tons
●Voltage: 380V/ 3phase/ 50 Hz
●Size of the machine:L*W*H 11.5m*1.5m*1.2m
●Material of forming rollers:Gcr 15, coated with chromed treatment
●Material of cutter blade:Cr 12 mould steel with quenched treatment  58-62

Cutting and the Control Cabinet

Cutting:

1) Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start.
2) Material of blade: GCR12with heat treatment
3) Length measuring: Automatic length measuring
4) Tolerance of length: +/- 1.5mm

Control Box:  Brand Panasonic

1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)
2) Automatic length measurement:
3) Automatic quantity measurement
4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
5) Length inaccuracy can be amended easily
6) Control panel: Button-type switch and touch screen
7) Unit of length: millimeter (switched on the control panel)
For the heavy duty rack roll forming machine, please check here. And for this machine, if you have any problem, please contact us at any time.
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